IMCO Recycling Begins Operation of Major Aluminum Alloys Facility
16 January 2001
IMCO Recycling Begins Operation of Major Aluminum Alloys FacilityIRVING, Texas, Jan. 16 IMCO Recycling Inc. today announced that it has started operating a new facility in Saginaw County, Michigan that will help meet General Motors Corporation's increasing demand for specification aluminum alloys. All of the output of the $16.5 million plant is being provided to General Motors under the terms of a contract signed in 1999 that calls for the supply of almost two billion pounds of aluminum alloys over a 13-year period. The new facility is owned and operated by Alchem Aluminum, Inc., a wholly owned subsidiary of IMCO Recycling Inc. Alchem has provided aluminum alloys to auto and light truck producers and their suppliers for three decades. It has two other production facilities located in Coldwater, Michigan and Shelbyville, Tennessee. The Saginaw County facility has a rated annual capacity of 160 million pounds and is expected to have a total of 30 employees by June of 2001. It is designed to easily accommodate expansions of capacity that may be needed to meet General Motors' requirements. Don V. Ingram, IMCO Recycling's chairman and chief executive officer, said initial operation of the new plant "is a major step forward in our strategy to increase the company's participation in the transportation sector, the largest and fastest-growing aluminum market." Production from the Alchem facility is being delivered in molten form by customized trucks to General Motors' Saginaw, Michigan metal casting operation which is now using aluminum in addition to gray iron to manufacture engine components. Delivery in molten form lowers manufacturers' energy, labor, maintenance and capital expenses as well as melt loss, thus adding to their productivity. Over the past decade, the use of aluminum in all vehicles has doubled and has tripled in sport utility vehicles, pick-up trucks and minivans. The average amount of aluminum used per vehicle in 2000 was 257 pounds. This average is expected to rise to 350 pounds or more by 2005. Aluminum is replacing traditional materials in vehicles because the metal's light weight and high strength allow manufacturers to maintain the size and crashworthiness of autos and trucks while lowering fuel usage and emissions. About 65 percent of the aluminum in today's vehicles is recycled metal and 90 percent of all aluminum used in vehicles is recovered, recycled and used in new autos and trucks. IMCO Recycling Inc. is the world's largest recycler of both aluminum and zinc. The company has 22 U.S. production facilities and owns an aluminum recycling plant in Swansea, Wales as well as 50 percent of a joint venture that operates two recycling and foundry alloy plants in Germany. IMCO Recycling's headquarters office is in Irving, Texas.