Johnson Controls Adds Innovation to New Minivans
5 October 2000
Johnson Controls Adds Innovation to New Minivans From Ceiling to Floor and Front to BackFor the all-new, 2001 minivans from DaimlerChrysler Corporation, supplier delivers unique overhead consoles, storage systems PLYMOUTH, Mich., Oct. 5 Automotive interior supplier Johnson Controls is providing versatile storage solutions and integrated overhead systems for the latest generation of DaimlerChrysler Corporation's popular minivans. A pop-up rear cargo organizer -- designed and manufactured by Johnson Controls -- will be available as optional equipment on 2001 Dodge Grand Caravan and Chrysler Town & Country models. Full-featured overhead systems from the supplier also will be featured on all 2001 Dodge Caravan, Chrysler Town & Country and Plymouth Voyager minivans as standard equipment. "We're proud to add consumer-focused innovation and value for DaimlerChrysler as it gears up to extend its industry leadership in the minivan market," said Jeff Williams, vice president of the DaimlerChrysler business unit of Johnson Controls. The pop-up rear cargo organizer is the first system of its kind to be offered in a minivan, and by DaimlerChrysler. It can be used to safely haul and store everything from groceries and baby strollers to sports gear and plywood sheets. Johnson Controls' overhead system for the new minivan also represents an industry "first." It is the first system of its kind for DaimlerChrysler minivans that is installed on the assembly line in one step, as a fully integrated module. Previous overhead systems required separate installation processes for a variety of individual components. The rear cargo organizer -- located behind the third-row seat -- offers an innovative, height-adjustable storage shelf. It can be set up to provide a storage bin with two folding dividers, and has the capacity to hold six grocery bags, along with other cargo. The system can be positioned at floor level, or raised to a mid-level setting, where it becomes a load-bearing shelf with ample room underneath for strollers and golf clubs. When aligned with fold-down seat backs, the device creates a continuous load floor that can accommodate larger items, including 4-by-8-foot plywood sheets. Johnson Controls is the industry's leading supplier of overhead consoles and systems, and the overhead system for DaimlerChrysler's new minivans reflects the company's outstanding design and engineering capabilities. It includes a headliner with an integrated overhead console, along with sun visors, grab handles, lighting and a storage area for small electronic devices or sunglasses. The overhead system also features controls for the minivan's power sliding doors; an overhead rear climate-control module with separate temperature controls for rear passengers; and the HomeLink(R) Universal Transceiver from Johnson Controls. HomeLink -- one of Johnson Controls' most successful brand-name products -- can be used to remotely operate garage doors, estate gates, locks, home security and lighting systems, and other convenience and safety devices. To support DaimlerChrysler's newest generation of minivans, Johnson Controls is adding production and service capacity in both Canada and the United States. Johnson Controls is ramping up for production launches at two new manufacturing plants -- a 177,000-square-foot facility in Tecumseh, Ontario, Canada -- and a 50,000-square-foot operation in Earth City, Missouri. The supplier also is opening a 36,000-square-foot "sequencing" facility in Fenton, Missouri, where workers will place products -- prior to being shipped to DaimlerChrysler -- in the exact order in which they will be used on the automaker's assembly lines. Several Johnson Controls facilities in Holland, Michigan are serving as sub-suppliers of components for the minivan overhead systems. At the official launch of production in early October, the Tecumseh plant will employ 200 people, the Earth City site will have 100 workers, and 15 employees will work at the Fenton site. Tecumseh has the capacity to supply interior systems for approximately 350,000 minivans annually. The Earth City plant is expected to supply overhead systems and rear cargo organizers for 250,000 minivans annually. The three new facilities are located near the DaimlerChrysler assembly plants that handle minivan production. The automaker builds its minivans for North America at plants in St. Louis, Missouri and Windsor, Ontario, Canada. Early next year, Johnson Controls will begin producing interior systems at its Graz, Austria plant for DaimlerChrysler minivans assembled in that nation for the European market. The Plymouth, Michigan-based automotive business of Johnson Controls -- which employs more than 65,000 people at 275 facilities worldwide -- achieved US$12.1 billion in sales for the 1999 fiscal year. In model-year 2000, it will supply interior products for more than 23 million vehicles.