Horkos Introduces Near-Dry Machining Systems at IMTS 2000
6 September 2000
Horkos Corporation Introduces Near-Dry Machining Systems at IMTS 2000
CHICAGO--Sept. 6, 2000--Horkos Corporation, one of the most respected international builders of high production machining centers will be displaying its new, patented, Near-Dry Machining Systems at IMTS 2000, booth No. 5712 (Hall C, North Building).This innovative technology developed by Horkos, offers significant economic and environmental benefits for the user. Near-dry machining technology has already been proven in Germany and Japan, but until recently has not been commercially applied in the U.S. Potential benefits include up to an estimated 15 percent reduction in the cost of machining due to the absence of coolant. This elimination of coolant and subsequent wet chips results in extended tool and machine life, as well as reducing overall operating costs.
The Horkos technology is considerate of both resources and energy while producing a high level of machining quality. A micromist is continuously applied to the cutting tool from inside the spindle. The resulting chips are dry to the touch, eliminating the need for filtering and coolant recycling. One of the most exciting benefits of this technology is the remarkable impact on the machining environment. Elimination of coolants reduces air pollution and the risk of health and safety hazards to operators in the manufacturing environment.
The Department of Defense recently approved a project to study the potential benefits of the near-dry machining of aluminum for application in the military and automotive industries.(a) The project is being managed by the National Center for Manufacturing Sciences in Ann Arbor, Michigan. The study involves the use of a Horkos horizontal machining center, which will be evaluated at a Tier One automotive parts manufacturer in Warren, Michigan.
Horkos Corporation will demonstrate its Near-Dry Machining Technology through the application of two systems. The HFN-P40H is a high-speed horizontal machining center with a rapid traverse rate (x,y,z) of 2952.8 in/min and acceleration of 1.0G. The special VAMIC structure of the HFN-P40H greatly reduces damping capability, electrical consumption and facilitates high-speed, efficient operation. Also on display is the highly rigid HFN-C50H horizontal machining center incorporating a fixed work table to facilitate set-up and the use of automatic clamping fixtures and transfer equipment.