AK Steel Files Petition for Review/Motion for Stay of U.S. EPA Order
9 June 2000
AK Steel Files Petition for Review/Motion for Stay of U.S. EPA OrderMIDDLETOWN, Ohio - AK Steel said today it filed a petition for review and an emergency motion for stay in the U.S. Court of Appeals for the Sixth Circuit of a federal Environmental Protection Agency emergency order issued against AK Steel on Wednesday. The order contains a provision requiring AK Steel to provide backup water supplies and numerous other mandates for a community 20 miles downstream of AK Steel's Butler, Pennsylvania specialty steel plant. The order, issued with only hours of notice to AK Steel, would impose ambiguous, unnecessary, unreasonable and unlawful demands under the threat of penalties of $15,000 per day for non-compliance. The EPA gave AK Steel only three days to submit a response to the order, an unprecedented timeframe for the agency. On Thursday AK Steel made a request to the EPA to stay the order to allow the company and the EPA to meet and clarify the order and to begin negotiations to resolve the matter quickly and amicably. The EPA denied the request for a stay. "We are absolutely committed to helping resolve the issue of AK Steel's nitrate discharges into the Connoquenessing Creek," said Alan H. McCoy, vice president, public affairs for AK Steel. "In the meantime, we will work closely with the Borough of Zelienople to insure its citizens have a viable water supply whenever it is required to draw from the Connoquenessing Creek," he said. Mr. McCoy reiterated that AK Steel is not violating its discharge permit and is assisting the Borough of Zelienople voluntarily as a responsible corporate citizen. "However, this emergency EPA order, sprung completely by surprise, is unlawful and so onerous as to guarantee that we would be in violation and subject to significant penalties within a week of issuance. Despite EPA's designation of this order as an emergency, the alleged threats to the water supply are neither imminent nor substantial," Mr. McCoy said. AK Steel says the 13-page emergency order contains unprecedented timetables for response and substantial capital outlays even though EPA itself acknowledges that AK Steel is in full compliance with the terms of a valid wastewater discharge permit and there have been no reported cases of adverse health effects as a result of the discharges. According to AK Steel's petition for review, EPA's emergency order mandates that AK Steel 1. undertake investigations of numerous and unspecified private and public water wells and water supply systems, 2. pay for virtually unlimited sampling and reporting of data collected from the well and water supply investigations, 3. undertake sampling and reporting obligations that apply solely to public water supply systems under the federal Safe Drinking Water Act, 4. provide unspecified alternative drinking water supplies to numerous unspecified private and public entities, and 5. undertake investigations and substantial expenditures to reduce discharges that EPA admits are in full compliance with a valid discharge permit. Facts Regarding The Issue * AK Steel acquired the Butler steel plant with its acquisition of Armco on September 30, 1999. The Butler Works employs about 2,500 people. The plant melts, rolls and finishes stainless and electrical flat-rolled steels. * The Butler plant utilizes a standard specialty steel industry practice in its use of nitric acid for cleaning (called pickling) dirt and scale from the steel after certain processing steps. The spent (waste) acid is neutralized and treated before being discharged into the Connoquenessing Creek. * In 1995 the company (then Armco) obtained a National Pollution Discharge Elimination System (NPDES) permit renewal from the Pennsylvania Department of Environmental Protection (PaDEP) for the discharge of this wastewater. PaDEP granted the permit to the company under authority granted it by U.S. EPA Region III without objection or comment from U.S. EPA. The company has been and remains in compliance with the permit. * The company has committed to finding a viable alternative to its present nitric acid pickling process through conversion to non-nitric pickling, nitric acid treatment processes and acid recovery systems. The company has been working to reduce its nitrate releases substantially by October 2001. * AK Steel knows of no aquatic life disruption or adverse human health effects reported from the company's discharges into the Connoquenessing Creek * Monitoring data provided by the Zelienople water treatment plant indicates that the plant frequently increases the concentration of nitrate/nitrite (N/N) compounds. On these frequent occasions, raw water enters the plant containing concentrations of N/N compounds below the federal and state maximum contaminant levels (MCL), but leaves the plant and enters the water system with N/N levels above the MCL. * High levels of N/N compounds in public water supplies have been reported across the United States. The greatest single source of these compounds is the over-application of nitrogen-based fertilizers. Despite what is clearly a national issue that has been documented for almost five years, until the order against AK Steel, U.S. EPA has never issued an order of this type under the SDWA to any public or private entity. AK Steel produces flat-rolled carbon, stainless and electrical steel products for automotive, appliance, construction and manufacturing markets, as well as standard pipe and tubular steel products. AK Steel is headquartered in Middletown, Ohio. It employs about 11,000 men and women in steel plants and offices in Middletown, Coshocton, Mansfield, Warren and Zanesville, Ohio; Ashland, Kentucky; Rockport, Indiana; and Butler, Sharon and Wheatland, Pennsylvania. AK Steel also produces snow and ice control products, and operates a major industrial park on the Houston, Texas ship channel.