Delphi CMM Operations Awarded 2000 Shingo Prize For Excellence in Manufacturing
17 April 2000
Delphi CMM Operations Awarded 2000 Shingo Prize For Excellence in ManufacturingWARREN, Mich., April 17 A Delphi Automotive Systems (NYSE: DPH) plant, Componentes Mecanicos de Matamoros (CMM) in Matamoros, Mexico was awarded the 2000 Shingo Prize for Excellence in Manufacturing, James Bertrand, vice president of Delphi Automotive Systems and president of Delphi Interior Systems, announced today. Established in 1988, the Shingo Prize for Excellence in Manufacturing is named after Japanese industrialist Shigeo Shingo. The prize is awarded annually to recognize companies that excel in the application of world-class practices and techniques to achieve superior customer satisfaction and business results. "Receipt of the Shingo Prize is a testament to Delphi CMM's outstanding achievements in safety, quality and delivery. This performance is the result of Delphi's commitment to global implementation of the Delphi Manufacturing System (DMS)," said Bertrand. DMS, Delphi's common lean manufacturing process, focuses on transitioning the corporation's traditional manufacturing practices to time-based flow manufacturing. John Holden, plant manager, CMM operations said, "I am pleased that Delphi CMM has been recognized with this award. I am particularly proud of the energy and enthusiasm that our workforce has shown in accepting and implementing lean manufacturing principles." CMM has had several outstanding achievements: * In safety, the facility recorded 7.7 million work-hours without a lost work-day incident; * In quality, CMM has the first Shainin master within the Delphi Interior Systems division. CMM has also received supplier of the year for steering wheels for the fourth consecutive year from General Motors; * In delivery, the facility delivered its products 100-percent on time and has never jeopardized customer operations in its 19 years of operation. * CMM has also successfully implemented extrusion and painting of fully recyclable Thermoplastic Polyolefin (TPO) for instrument panel top covers. "Delphi's CMM operation is a great example of the principles of the Shingo Prize model of world class manufacturing. The facility has an exemplary management team that is truly focused on the core methods and processes of world class manufacturing," said Ross Robson, executive director of the Shingo Prize for Excellence in Manufacturing. CMM began operations in 1979 with the manufacturing of instrument panels, and later, steering wheels. In 1985 a second manufacturing plant was established, expanding its steering wheel production. In 1997, interior grab handles were added to the CMM product line. In 1998, air bag module covers began production. In 1999 the die cast insert operation became vertically integrated to the steering wheel product. In addition to CMM, Delphi's Saginaw Steering Systems Plant 6 is also a recipient of this year's Shingo Prize. In 1999 the Delphi RIMIR facility, also located in Matamoros, Mexico, won the Shingo Prize, and during Shingo's 1999 award ceremony, Delphi President and CEO, J.T. Battenberg III was inducted into the Shingo Academy. Based in Logan, Utah, at the Utah State University's College of Business, the Shingo Prize for Excellence in Manufacturing is available to manufacturers in the United States, Mexico and Canada and to researchers throughout the world. The philosophy of the award is that world-class status may be achieved through focused improvements in core manufacturing processes, implementing lean, just-in-time philosophies and systems, eliminating waste, and achieving zero defects, while continuously improving products and costs. The Shingo Prize board of examiners is a cross section of North American manufacturing experts. Delphi Automotive Systems, headquartered in Troy, Mich., USA, is a world leader in transportation and mobile electronics components and systems technology. Delphi's three business sectors -- Dynamics & Propulsion; Safety, Thermal & Electrical Architecture; and Electronics & Mobile Communications -- provide comprehensive product solutions to complex customer needs. Delphi has approximately 214,200 employees, and operates 178 wholly owned manufacturing sites, 41 joint ventures, 53 customer centers and sales offices and 27 technical centers in 39 countries. Regional headquarters are located in Paris, Tokyo and Sao Paulo, Brazil. Delphi can be found on the Internet at http://www.delphiauto.com