DaimlerChrysler's Design Formula for the World's Best Selling Minivans
11 January 2000
DaimlerChrysler's Design Formula for the World's Best Selling MinivansAUBURN HILLS, Mich., Jan. 10 -- DaimlerChrysler had the minivan design formula right from the very beginning: a garageable van, designed from the inside out, that offered easy ingress and egress, chair-height seating for a command-of-the-road view, second seat access, low flat floor, removable seats and front-wheel drive. Throughout the minivan's storied 16-year history, designers enhanced the formula by adding new ingredients to surprise and delight customers: sleek new design, a driver-side sliding door and a minivan full of thoughtful interior features. More than 8 million minivans later, DaimlerChrysler continues to improve the formula while keeping its leadership position in the segment. "We design our minivans from the inside out," said Tom Gale, DaimlerChrysler Executive Vice President of Product Development and Design. "For our all-new minivan, we enhanced the interior in terms of comfort, ergonomics, safety and even more minivan firsts. For the exterior, we achieved even more of a sleek, yet robust appearance without sacrificing the proportions, dimensions and packaging that have made Dodge and Chrysler minivans first choice among minivan buyers for the past 16 years. In addition, and just as important, we established even more brand distinction for Dodge and Chrysler." Exterior Design: Sleek, Yet Robust Designers achieved a sleek, solid stance for the new generation of Chrysler and Dodge minivans by giving the side profile more of a poised, wedge-like shape. Specifically, the roof and beltline rise dramatically toward the rear while the faster D-pillar and liftgate window are raked forward. And similar to sport-utility vehicles, the corners of the rear fascia were raised in the side view to provide visual lift to the rear of the vehicle. The side profile is emphasized by a sharp longitudinal character line that runs from head lamp to tail lamp. This distinctive line adds tension and "stretches" the vehicle's length. "The crisp character line accentuates the wedge profile and contributes to the minivan's gesture," said Gale. "Combined with pronounced wheel arches, the side profile of our new minivan is solid and forceful." In harmony with the new bodyside design, door handles are linear and placed lower to give the character line more prominence. Wrap-around tail lamps are placed higher and are the target of the distinctive side character lines. Designers gave the side profile more of an integrated appearance by shaping the trailing edge of the sliding door with a continuously curving cutline. For the rear view, designers moved the center high-mounted stop lamp (CHMSL) to the spoiler formation of the liftgate from the middle of the rear window in order to enhance visibility from the rear during braking action. A cleaner appearance for the rear of the minivan was achieved by integrating the rear washer nozzle into the CHMSL lens as opposed to applying a separate piece. Tail lamps now feature clear red lenses with bright housings that create a jewel-like appearance. Raised ends of the rear fascia contribute to the distinctive side appearance and are connected visually from the rear by a carved, lower surface formation across the liftgate. The side character line reappears just below the rear window. "We gave the rear profile of our new minivan a fast, clean, sculpted appearance," said Gale. "We swept up the outer corners of the rear fascia and lifted the base of the rear window in order to raise the visual weight of the minivan. The minivan's distinctive character line reappears just below the rear window which tightens the surface appearance." Brand Distinction: Dodge and Chrysler For both Dodge and Chrysler minivans, designers gave the front end appearance more visual mass and a robust quality by raising the hood surface one inch. A pair of longitudinal character lines form a "V-groove" which provides visual tension in the hood. Compared to the previous generation of minivans, head lamps are nearly twice as large and contribute to the prominent front end appearance while improving illumination for better visibility. Dodge Dodge Caravan's honeycomb grille is bigger and bolder than its predecessor and features the brand's signature cross-hair motif, complete with an integrated "ram's head" badge. To further build on Caravan's sporty appearance, the grille nestles down into the lower front fascia where large ported air intakes and fog lamps are recessed to distinguish the premium model. Brand distinction was also achieved from the side and rear. From the side, Dodge Caravan features wheel flair formations in front and rear fascias which add a sporty, aerodynamic accent. Caravan ES features wide side moldings with chrome accents. From the rear, a bright chrome Caravan nameplate is centered above the light bar. Dodge "ram's head" badging is also featured on the center of each wheel. Caravan's new wheels and wheel covers, in sizes up to a 17-inch chrome cast aluminum wheel for the ES, represent variations on the Dodge brand's "five-spoke" theme. Chrysler Chrysler Town & Country's grille is also larger than its predecessor and features an "egg crate" texture, cradled by chrome molding, with the brand's signature winged medallion at the center. Lower body-colored horizontal grille bars and fog lamps are flush to achieve a European look and stretch to the corners to widen the solid, stable visual stance. From the side, Chrysler fascias are smooth at the wheel openings while the cladding on Town & Country LXi and Limited features lower-body ribbing that fans to the rear, which accentuates the wedge profile. From the rear, Chrysler Town & Country is distinguished by a chrome lightbar with an integrated winged badge. Chrysler Voyager has a larger, deeper grille with more of a coarse, "egg crate" texture. The Chrysler winged medallion appears at the top of the grille as opposed to the center. Chrysler Voyager minivans for non-North American markets feature quad head lamps as opposed to dual head lamps, tail lamp graphics, and fog lamp opening inserts. In addition, they will incorporate the Town & Country grille and fascia design where prior models featured Caravan's front end appearance. Interior Design: Best Minivan, Inside Out Interior design objectives included supporting the solid, robust exterior theme, further improving ergonomics, establishing even more brand distinction, and adding delightful, new interior features that minivan customers expect. "In terms of the minivan design formula, we've known from the beginning that the secret's inside," said Trevor M. Creed, Vice President of Design, DaimlerChrysler. "The heart of a minivan is its interior. A minivan's interior should provide a unique blend of spaciousness, accommodations and thoughtful features. For our all-new minivans, we've added new ingredients and enhanced the formula once again." Added to an already excellent interior package are several industry firsts including a removable powered center console that may be latched into place either between the front or middle-row seats so owners may easily reconfigure to suit their own needs and requirements. Docking into brackets attached to the floor, the console provides power through an outlet designed into its front compartment. When the console is removed, the bracket functions as a storage tray, complete with rubber liner. The removable center console includes two separate storage compartments with lockable hinged, latching lids. The front compartment of the console features a removable bracket holder for a cellular telephone and a power outlet for the phone's battery charger. Power is supplied to the front mounting location directly from the vehicle's battery to allow overnight charging of a cellular phone or other battery-powered equipment. When mounted between intermediate seats, the console is powered when the ignition is on. The rear compartment is illuminated and has a large open storage area, complete with removable bin. A pen/pencil holder is molded into the telephone holder. A tissue and map holder are molded into the underside of the rear lid. Since the removable center console may be located between the middle row seats, cup holders previously located on the inboard seat assembly have been moved to the outboard sides of the seat risers. When the seat is tipped forward for rear seat access, the cup holder remains in place as the seat rotates around it in order to prevent spills. A pop-up rear cargo organizer, mounted on the floor behind the rear seat, represents yet another minivan first. When open, the cargo organizer forms a storage bin with two folding dividers that are spaced to accommodate up to six full-size paper grocery bags. The organizer may also be used with the existing seat back-mounted grocery bag hooks to carry plastic grocery bags. Both features allow owners to transport groceries without spillage. The rear cargo organizer may be positioned at the floor level or raised to a mid-level position. In the raised position with storage compartments closed, the organizer aligns with the surface of the folded down rear seat back to create a continuous-load floor, allowing the user to carry 4' x 8' of sheets of plywood. Also, while in the raised position, other items including strollers and golf clubs may be stored beneath in the closed storage compartments. Ergonomics In order to maintain optimum cargo-carrying and passenger-carrying flexibility while improving the removal process of the third row bench seat, designers split the rear bench seat 50/50 which allows users to remove either one or both of the seats. Each seat reclines, tilts, tumbles forward, folds flat, or is easily removed. Each seat weighs approximately half the weight of a bench seat (55 pounds) and is mounted on rollers for ease of removal and storage. "Another key ingredient to the minivan success formula is third row seating flexibility," said Creed. "We wanted to give our customers the option of removing one or both of the split rear seats depending on their cargo- carrying or people-carrying needs." Ergonomic improvements were made to better accommodate tall and small drivers. Front seat tracks were extended by 10 mm to provide more leg room for tall drivers. Adjustable pedals, which enter production later in 2001, will help to accommodate small drivers. Center console switches are .75 inch (19mm) closer to the driver than their recessed predecessors. The face of the center stack is canted upward for better visibility and easier access to all controls. Relocated front door switch modules provide easier access as they are closer to the occupants and angled farther inboard when compared to the previous model. Memory push- button switches have been repositioned from the face of the door trim panel to this module for easier access. A new, molded front seatback includes an integral assist handle and two shopping bag holders. Premium models add a vinyl map pocket on the passenger side while luxury editions add a map pocket and umbrella holder on the driver side. Re-contoured inboard armrests now provide more walk-through space when folded upright. Crisp Interior Lines Design of the all-new interior repeats the sculpted character lines seen on the exterior to create more of a taut, integrated appearance. Crisp lines appear throughout the interior including on the center stack, front door trim panels, pillar covers, quarter trim panels and steering wheel pad. Unlike its predecessor, the instrument panel is visually detached from the door trim panels. The hard line that defines the panel face is one of the design elements that give the instrument panel its fresh, taut appearance. The instrument panel features the signature message center and has a deeper soft- touch pad area, extending farther forward to the base of the windshield. Instrument cluster faces have a new appearance. Voyager, Town & Country LX and all Caravan cluster faces are off-white with dark graphics and red pointers. Blue-green nighttime illumination shines through the graphics. Town & Country LXi and Limited instrument cluster faces feature black "designer watch" graphics and red pointers on a "gold dust" background highlighted by bright bezels similar to those on Chrysler LHS and 300M. Blue- green electroluminescent illumination of the faces silhouette the graphics at night. The bold new center stack form is continuous from top to floor. Dual air flow outlets at the top of the center stack provide a consistent appearance while a fixed center vent directs air to the rear seats and also includes the automatic temperature control sensor. Surface-integrated HVAC controls, audio controls, new center stack module, and a minivan-first four-disc in-dash CD player follow the contour of the center stack to maximize a built-in appearance. The redesigned overhead console features a single door that holds two pairs of sunglasses. Switches for the power liftgate, power sliding doors and HomeLink(R) universal transmitter are easily accessible and integrated into the console. The overhead rear climate control module, which now includes separate rear-area temperature controls, has been relocated from the driver's side to the center, providing access for both center row passengers.