Orbital Achieves Breakthrough Emissions Capability On 4 Stroke Engine
5 October 1999
Orbital Achieves Breakthrough Automotive Emissions Capability On 4 Stroke EnginePERTH, Australia, Oct. 4 -- Orbital Engine Corporation's direct fuel injection system has achieved a new benchmark for emissions reduction and fuel economy in the automotive industry. In tests conducted by RWTUV Fahrzeug GmbH, the technical body responsible for exhaust emissions in Germany, an Orbital vehicle has achieved vehicle emissions levels within the European Stage 4 emissions limits for the year 2005. Importantly, these results were achieved without a lean NOx catalyst. Using Orbital's air assisted direct injection the four cylinder, four stroke test vehicle also achieved a 10% improvement in fuel economy over an identical vehicle fitted with multi-point injection. "This achievement demonstrates that expensive additional or new technology catalysts would not be essential to control NOx emissions in order to allow lean burn stratified charge direct fuel injection engines to meet the legislated requirements of the new millennium," said Mr. Kim Schlunke, Orbital CEO. He added, "Alternative stratified charge direct injection systems typically increase the fundamental engine emission levels in order to achieve a fuel economy advantage, which is less than that achieved by the Orbital system." This new generation of the Orbital Combustion Process (OCP) gasoline direct injection technology allows engines to operate on available European gasoline fuels whose sulphur levels are too high for the new technology lean NOx catalyst. "With this independent verification we believe we have successfully demonstrated that Orbital's direct injection technology, when applied to conventional four stroke automotive engines, can meet the dual demands of the European automotive market for fuel economy and low cost emissions control. OCP allows manufacturers to minimize the technology and cost associated with converting their engines systems to achieve the fuel economy advantages provided by direct injection. The reduced cost and risk should therefore improve the opportunity for penetration of this technology across the vehicle fleet. The opportunity to realize a substantial margin over the new current Euro 3 standards, in combination with the tax incentivised reduced levels, with a conventional catalyst also represents an exciting near term commercial opportunity for many vehicle manufacturers," said Schlunke. The testing was conducted by RWTUV Fahrzeug GmbH, the technical body responsible for exhaust emissions in Germany, on a European sedan powered by a 2.0 litre DOHC four-stroke engine. Fitted with OCP fuel system technology and a conventional three-way catalyst the vehicle achieved significant margins over the emissions levels of the European standard. The test results, shown below, were achieved over the European Stage 4 drive cycle (MVEG-B) and verify results already achieved at Orbital's testing facilities in Western Australia. Independently Measured Orbital DI Vehicle Emissions MVEG-B Drive Cycle, New Underbody Three Way Catalyst 1360kg, 2 l 4-V engine, JM370 catalyst, measured by RWTUV, Essen Hydrocarbons (g/km) EURO 3 0.20 EURO 4 0.10 OCP DI 0.063 Oxides of Nitrogen (g/km) EURO 3 0.1 EURO 4 0.0 OCP DI 0.046 Carbon Monoxide (g/km) EURO 3 2.30 EURO 4 1.0 OCP DI 0.35 Euro 3 emission standards take effect in 2000, while the Euro 4 levels are scheduled to take effect in 2005. They will apply to all vehicles produced and sold in Europe from those dates. Within the automotive industry, the Euro 4 regulations are generally regarded as comparable to California's stringent ULEV standards. The application of Orbital's direct injection technology to four-stroke engines has been developed over a period of several years. Orbital has been working with a number of strategic partners to industrialize its technology, including Siemens, Synerject, Johnson Matthey, Wabco and Champion. Orbital is a leading international developer of engine technologies using direct in-cylinder fuel injection and lean-burn systems for enhanced fuel economy and lower emissions. The company serves the worldwide automotive, marine, recreational and motorcycle markets. Mercury Marine, the world's leading producer of outboard engines, and Bombardier, the market leader in personal watercraft, have both introduced product using OCP technology which can meet marine emissions legislated for the year 2006. These levels represent a 75% reduction over 1998 levels. A major step in commercializing Orbital's technology also occurred recently when Aprilia World Service B.V., Europe's second largest and fastest growing motorcycle and scooter manufacturer, signed a license agreement with Orbital as a precursor to volume production. Headquartered in Perth, Western Australia, Orbital stock is traded on the Australian Stock Exchange (OEC), the New York Stock Exchange (OE) as well as the Berlin (ORE) and Frankfurt (OREA) Exchanges.