Ford Motor Company and Utilimaster Deliver For the United States Postal Service
23 July 1999
Ford Motor Company and Utilimaster Deliver For the United States Postal ServiceWASHINGTON, July 22 -- One of the most familiar sights on the streets of America is about to change. Starting this fall, the first of 10,000 Ford Motor Company-powered postal delivery trucks will be delivered to the United States Postal Service (USPS). These vehicles will be newly styled, more efficient and environmentally friendlier than the vehicles presently delivering the nation's mail. The all-new vehicle is the result of a joint engineering and development program between Ford and Utilimaster to design and manufacture a vehicle to meet the government's changing requirements for a postal delivery truck. The trucks are based on the Ford Explorer and are flexible fuel vehicles (FFVs), capable of running on E85 ethanol, unleaded gasoline or any combination of the two fuels in the same tank. "We have worked very closely with the Postal Service during the development of this vehicle," said Mike Pepin, Ford Motor Company Project Manager for the project. "Ford and the USPS both have a tremendous commitment to taking significant actions with positive environmental benefits. Placing 10,000 vehicles on the road capable of running on an alternative fuel is a shared example." "Going forward, with the help of companies like Ford, the Postal Service will continue to deliver the mail and a clean and safe environment for the American public," said Einar Dyhrkopp, chairman, USPS Board of Governors. The modified Explorer sport utility vehicle chassis is powered by a flexible fuel version of Ford's 4.0-liter SOHC V6 engine. The new vehicles combine the tough running gear of a Ford with a specially designed durable aluminum body from Utilimaster. The result is the first new postal delivery vehicle in 14 years. Ethanol results in 30 percent fewer greenhouse gases when compared to gasoline, is a renewable energy source that is domestically produced and, because of higher octane ratings, results in improved performance. "The tough Explorer platform was ideal to start from and we had the added bonus that it was already engineered for right-hand drive," said Pepin. Building on the Explorer platform has allowed Utilimaster to design a larger cargo area, compared to previous carrier route vehicles. Based on feedback from the USPS, the vehicle also has been designed with enhanced driver visibility and ergonomics. In addition, the tilt forward front end offers better access for vehicle maintenance. "Utilimaster is proud to be partnering with Ford to supply a truly superior vehicle," said Kevin Page, Utilimaster vice president of Sales and Marketing. "As the largest manufacturer of walk-in vehicles in the country, we are pleased to build on the existing success of our relationship with the USPS." The starting point for the new vehicle is the chassis from a right-hand drive Ford Explorer, similar to that engineered for export to Australia, Japan and the United Kingdom. The chassis is a C-channel, six cross member design made from low-carbon steel. The suspension system for the delivery vehicles has been specially adapted for the unique requirements of this vehicle. The new Postal Service vehicles will be powered exclusively with Ford's renowned 4.0-liter SOHC V6, which has been adapted to run on either gasoline or E85 ethanol. The SOHC engine develops 160 horsepower at 4,000 rpm and peak torque of 225 ft.-lbs. at 2,750 rpm. The engine is mated to Ford's 5R55E five-speed automatic transmission, driving the rear wheels via a unique 3:55 limited slip rear axle. The steering system for the vehicle is the power rack-and-pinion set-up taken from the right hand drive Explorer. It is equipped with 15" steel wheels and LT195/75R15C tires. The chassis is built at Ford's St. Louis assembly plant, home to the Ford Explorer. In addition to the chassis, suspension and powertrain components, St. Louis also adds front structure, including an aluminum dash panel. The units are shipped to Utilimaster's plant in Wakarusa, Indiana for final assembly. The specially adapted Ford chassis and powertrains start production at St. Louis this fall. Ford will provide convenient access to service through its dealer network.