Collins & Aikman Reports Improved Second-Quarter Results
20 July 1999
Collins & Aikman Reports Improved Second-Quarter ResultsStrong North American Auto Build, Improved Operating Efficiencies Contribute To Significant Earnings Growth DETROIT, July 20 -- Collins & Aikman Corporation today reported sharply improved second-quarter earnings versus 1998. Operating profit before restructuring charges for the second quarter climbed 69 percent to $40 million from $24 million in the prior year period. EBITDA increased to $54 million from $40 million, up 35 percent from 1998's second quarter level. "Earnings benefited from a better-than two percentage point improvement in gross margin and a strong North American auto build," explained Thomas E. Evans, Collins & Aikman's Chairman and Chief Executive Officer. "This was a very strong quarter; even after adjusting for last year's second-quarter impact of the GM strike, operating profit and EBITDA before restructuring charges were still up 35 percent and 26 percent, respectively. "We are pleased that our annual run rate for EBITDA is now in excess of $200 million. Additionally, we are very encouraged by the continued strength in our new business bookings." In connection with the restructuring program announced in February of this year, the Company recognized $4.6 million in pre-tax restructuring charges in the quarter. The charges principally represented severance costs incurred in connection with headcount reductions since the implementation of the program. Mr. Evans added, "The Company is making excellent progress on its restructuring program, which includes product moves, facility rationalizations and a broad organizational realignment." Net income for the quarter totaled $5.3 million, or $0.09 per share, versus a loss of $4.2 million or ($0.06) per share in 1998's second quarter, which had included an after tax extraordinary charge of $3.7 million, or ($0.05) per share in connection with the refinancing of the Company's bank credit facilities. Average shares outstanding for the second quarter 1999 were 62 million, down approximately 4 million from prior year levels, due to the Company's share repurchase program. Sales for the quarter were up 5.1 percent to $487 million from $463 million in 1998's second quarter. The Company estimated that the GM strike had negatively affected sales by $18 million in last year's second quarter. Reorganization Plan Update In February of this year, Collins & Aikman announced a broad reorganization plan aimed at better positioning the company to service the global automotive interior trim market on an integrated basis. Mr. Evans, who was named Chairman and CEO in April, has been assessing both the scope and implementation schedule of the reorganization plan. "Over the past two months I have conducted a comprehensive review of our global operations and facilities. We currently expect to be in a position to finalize our consolidated reorganization plan during the third quarter, at which time we would take the remainder of the associated restructuring charge," Mr. Evans stated. "I am confident that the Company is headed in the right strategic direction and that fully implementing the reorganization plan should allow us to accelerate the positive momentum that is evident in our strong second quarter results." Collins & Aikman expects to move into its new 60,000-square-foot World Headquarters building in Troy, Mich., in October of this year. "The new headquarters investment solidifies our continued emergence as a major automotive company and signals our dedication to being a customer focused supplier," said Mr. Evans. The Company expects that the new headquarters will greatly enhance its ability to more efficiently serve major automakers. Divisional Highlights North America Automotive Interior Systems Sales in the second quarter rose 8.1 percent to $292 million, with revenue increases across nearly all product categories. Profits grew at a faster pace than sales, benefiting from productivity gains and plant consolidations begun earlier in connection with plans laid at the time of the JPS Automotive acquisition. The division expects to realize further consolidation synergies in future periods, including additional savings in connection with Collins & Aikman's current restructuring initiative. Future restructuring actions are planned that include closing an antiquated carpet plant in Mexico City and expanding a highly automated facility in Queretaro, Mexico. As previously announced, the Company will close a plastics plant in Homer, Michigan, while expanding its Stratford, Ontario facility. The division's going forward sales outlook remains strong in part because of several new business awards. These include molded carpet for the next generation Toyota Camry and DaimlerChrysler minivan, the carpet and acoustics systems for the Ford Explorer and new acoustics parts for both Ford Model 204 and 208 pick-ups. In addition, Collins & Aikman is now providing both carpet and acoustics for the extremely popular Honda Odyssey. The North America division experienced strong sales increases in the quarter versus the prior year period. Molded floor carpet increased 8.5 percent to $106 million, acoustics products were up 18 percent to $31 million, accessory floormats were up 17 percent to $39 million, and plastics increased 10 percent to $84 million. "These increases are particularly gratifying since they significantly exceed the increase in base car build," commented Dennis Hiller, President of North America Automotive Interior Systems. Luggage compartment trim was down 14 percent to $16 million driven primarily by certain scheduled program run-outs. Europe Automotive Interior Systems Sales declined 6 percent from 1998 levels to $77 million reflecting continued reduced production levels at Rover. "While sales for the quarter were below expectations, year-to-date new business awards totaling $60 million on an annualized basis should set the stage for excellent potential future sales growth", stated Mike Weston, President of Europe Automotive Interior Systems. New orders booked in the second quarter included door sill trim for the 2002 Saab, an insulation package for the 2001 Ford Fiesta diesel, NVH components for the 2001 Rover Jewell, and significant new acoustics business beginning this year for Volkswagen in both Brazil and Mexico, as well as Peugeot in France. The division also announced being awarded a sound insulation package for the 2000 V184 Ford Transit van. "With the design and engineering work being conducted in Collins & Aikman's North American facilities and the program management and production launch being handled in Europe, this program represents an excellent example of the seamless global interior systems capabilities available to our OEM customers," added Weston. "I firmly believe that this brisk pace of market penetration is in part a result of establishing our European headquarters in Wiesbaden, Germany, earlier this year, which was a clear signal of our commitment to serve this market on an integrated basis." The division plans to expand its Gent, Belgium plant, which together with its Duerne, Netherlands facility will comprise the only European center of excellence dedicated to accessory mat engineering, design and production. When completed early next year, the expansion will further strengthen Collins & Aikman's position as the largest supplier of accessory mats in Europe. Specialty Automotive Products Total second-quarter sales increased to $117 million from $111 million, with gains recorded by both the Automotive Fabrics and the Dura Convertible Systems units of the division. Improving over second quarter 1998 performance, sales of automotive fabrics were up 6.5 percent to $68 million, reflecting the strong North American auto build. Following impressive business bookings in 1998 (over 50 percent of the awarded industry yardage), Collins & Aikman has continued this success rate by winning over 40 percent of the new business sourced in North America during the first half of 1999. New fabrics business awards include the 2001 GM Blazer, 2002 Mercury Villager, 2002 Honda Civic, 2002 Saturn LS, 2002 GM Warrior, and 2002 Ford F-250. The Automotive Fabrics operations will begin the 2000 model year with the number one product share in North America for the 10th consecutive year. In 2000, the division will supply fabrics for five of the top six selling minivans in North America. During third quarter 1999 the Fabrics unit will launch programs for two of the highest selling vehicles in North America, a new knit product for the Toyota Camry and a woven velour product for General Motors' GMT 800 truck model. Additionally, the Fabrics operation will benefit from the planned relocation of its Cramerton, North Carolina, headliner business to its facility in Farmville, North Carolina. During the second quarter, Collins & Aikman announced an agreement, subject to certain conditions, to sell the Cramerton facility to Joan Fabrics Corporation. "Our Automotive Fabrics management team has worked hard to improve both the top line and overall cost performance in the face of a very challenging market environment. The improved operational performance of our unit is tangible evidence that we are realizing the fruits of these efforts," said Dean Gaskins, President of Collins & Aikman's Automotive Fabrics unit. Sales of the Dura Convertible Systems unit rose 10.8 percent to $37 million. The improvement was attributable in part to strong sales of both the Ford Mustang and DaimlerChrysler Sebring models. "Our highly successful specialized operation continues to provide our customers with unparalleled products and service and has gained a worldwide reputation that will solidify Collins & Aikman's book of business well into the next century," stated Reed White, President of Dura Convertible Systems. This press release, other than historical financial information, contains forward-looking statements that involve a number of risks and uncertainties. Important factors that could cause actual results to vary materially from those anticipated in the forward-looking statements are set forth in Collins & Aikman's Securities and Exchange filings, including, without limitation, in Items 1 and 7 of the Company's Annual Report on Form 10-K for the year-ended December 26, 1998 and Item 2 of the Report on Form 10-Q for the quarter ended March 27, 1999. Collins & Aikman Corporation is a global supplier of automotive interior systems, including textile and plastic products, acoustics and convertible top systems. The Company employs more than 15,000 employees and operates 65 facilities in 12 countries, including 13 state of the art advanced automotive design, development and testing centers, as well as several manufacturing centers of excellence for automotive trim products. Collins & Aikman combines superior manufacturing capabilities, product quality, delivery and service with industry leading design and styling capabilities and the most effective NVH "quiet" technologies. COLLINS & AIKMAN CORPORATION AND SUBSIDIARIES CONSOLIDATED STATEMENTS OF OPERATIONS (Unaudited) (in thousands, except for per share data) Quarter Ended June 26, 1999 June 27, 1998 Net sales $ 486,821 $ 463,335 Cost of goods sold 408,559 399,521 Selling, general and administrative expenses 38,322 40,153 Restructuring charge 4,554 -- 451,435 439,674 Operating income 35,386 23,661 Interest expense, net 23,009 19,434 Loss on sale of receivables 1,323 1,682 Other expense (income) (983) 3,485 Income (loss) before income taxes 12,037 (940) Income tax expense (benefit) 6,719 (458) Income (loss) before extraordinary charge and cumulative effect of a change in accounting principle 5,318 (482) Extraordinary charge, net of income taxes of $2,452 -- (3,679) Cumulative effect of a change in accounting principle, net of income taxes of $5,083 -- -- Net income (loss) $ 5,318 $ (4,161) Net income (loss) per basic and diluted common share: Income (loss) before extraordinary charge and cumulative effect of a change in accounting principle $ 0.09 $ (0.01) Extraordinary charge -- (0.05) Cumulative effect of a change in accounting principle -- -- Net income (loss) $ 0.09 $ (0.06) Average common shares outstanding: Basic 61,947 65,447 Diluted 62,303 65,447 EBITDA $ 53,621 $ 39,663 COLLINS & AIKMAN CORPORATION AND SUBSIDIARIES CONSOLIDATED STATEMENTS OF OPERATIONS (Unaudited) (in thousands, except for per share data) Six Months Ended June 26, 1999 June 27, 1998 Net sales $ 965,158 $ 941,475 Cost of goods sold 816,308 798,928 Selling, general and administrative expenses 79,077 79,373 Restructuring charge 4,554 -- 899,939 878,301 Operating income 65,219 63,174 Interest expense, net 44,824 39,913 Loss on sale of receivables 2,634 3,306 Other expense (income) 1,194 3,725 Income (loss) before income taxes 16,567 16,230 Income tax expense (benefit) 8,933 8,034 Income (loss) before extraordinary charge and cumulative effect of a change in accounting principle 7,634 8,196 Extraordinary charge, net of income taxes of $2,452 -- (3,679) Cumulative effect of a change in accounting principle, net of income taxes of $5,083 (8,850) -- Net income (loss) $ (1,216) $ 4,517 Net income (loss) per basic and diluted common share: Income (loss) before extraordinary charge and cumulative effect of a change in accounting principle $ 0.12 $ 0.12 Extraordinary charge -- -- Cumulative effect of a change in accounting principle (0.14) (0.05) Net income (loss) $ (0.02) $ 0.07 Average common shares outstanding: Basic 61,970 65,574 Diluted 62,327 66,392 EBITDA $ 100,686 $ 97,013 COLLINS & AIKMAN CORPORATION AND SUBSIDIARIES CONSOLIDATED BALANCE SHEETS (in thousands) (Unaudited) ASSETS June 26, December 26, 1999 1998 Current Assets: Cash and cash equivalents $ 44,005 $ 23,755 Accounts and other receivables, net 226,294 237,645 Inventories 142,457 152,840 Other 103,643 96,156 Total current assets 516,399 510,396 Property, plant and equipment, net 445,812 447,121 Deferred tax assets 77,894 70,632 Goodwill, net 259,352 264,138 Other assets 88,293 89,924 $1,387,750 $1,382,211 LIABILITIES AND COMMON STOCKHOLDERS' DEFICIT Current Liabilities: Short-term borrowings $ 5,331 $ 10,954 Current maturities of long-term debt 25,921 19,942 Accounts payable 148,601 169,808 Accrued expenses 161,837 143,302 Total current liabilities 341,690 344,006 Long-term debt 916,114 846,107 Other, including postretirement benefit obligation 273,302 271,869 Commitments and contingencies Common stock (150,000 shares authorized, 70,521 shares issued and 61,960 shares outstanding at June 26, 1999 and 70,521 shares issued and 62,182 outstanding at December 26, 1998) 705 705 Other paid-in capital 585,332 585,401 Accumulated deficit (632,118) (580,666) Accumulated other comprehensive loss (34,570) (23,427) Treasury stock, at cost (8,561 shares at June 26, 1999 and 8,339 shares at December 26, 1998) (62,705) (61,784) Total common stockholders' deficit (143,356) (79,771) $1,387,750 $ 1,382,211 COLLINS & AIKMAN CORPORATION AND SUBSIDIARIES CONSOLIDATED STATEMENTS OF CASH FLOWS (Unaudited) (in thousands) Quarter Ended June 26, June 27, 1999 1998 OPERATING ACTIVITIES Income (loss) from continuing operations $ 5,318 $ (482) Adjustments to derive cash flow from continuing operating activities: Impairment of long-lived assets 536 -- Deferred income tax expense (benefit) (38) (868) Depreciation and leasehold amortization 14,105 12,785 Amortization of goodwill 2,089 1,766 Amortization of other assets 1,505 1,451 Decrease in accounts and other receivables 34,326 22,897 Decrease (increase) in inventories (751) (3,124) Decrease in accounts payable (8,041) (15,323) Increase (decrease) in interest payable (12,783) (15,636) Other, net (11,604) (23,541) Net cash provided by (used in) continuing operating activities 24,662 (20,075) Cash used in Wallcoverings discontinued operations -- -- Cash used in other discontinued operations (2,748) (4,801) Net cash used in discontinued operations (2,748) (4,801) INVESTING ACTIVITIES Additions to property, plant and equipment (19,843) (22,773) Sales of property, plant and equipment 193 186 Proceeds from disposition of discontinued operations -- -- Acquisition of businesses, net of cash acquired (369) (1,003) Other, net (316) 5,646 Net cash provided by (used in) investing activities (20,335) (17,944) FINANCING ACTIVITIES Issuance of long-term debt 100,000 225,000 Repayment of long-term debt (4,897) (235,703) Reduction of a participating interest in accounts receivable (10,500) (2,000) Net borrowings (repayments) on revolving credit facilities (26,881) 67,702 Decrease on short-term borrowings (7,423) (468) Reissuance (purchase) of treasury stock, net 312 (4,481) Dividends paid (44,005) -- Other, net 1,345 (1,773) Net cash provided by financing activities 7,951 48,277 Net increase (decrease) in cash and cash equivalents 9,530 5,457 Cash and cash equivalents at beginning of period 34,475 14,866 Cash and cash equivalents at end of period $ 44,005 $ 20,323 COLLINS & AIKMAN CORPORATION AND SUBSIDIARIES CONSOLIDATED STATEMENTS OF CASH FLOWS (Unaudited) (in thousands) Six Months Ended June 26, June 27, 1999 1998 OPERATING ACTIVITIES Income (loss) from continuing operations $ 7,634 $ 8,196 Adjustments to derive cash flow from continuing operating activities: Impairment of long-lived assets 536 -- Deferred income tax expense (benefit) (1,231) 3,430 Depreciation and leasehold amortization 28,272 27,005 Amortization of goodwill 3,838 3,539 Amortization of other assets 2,821 3,295 Decrease in accounts and other receivables 13,551 16,058 Decrease (increase) in inventories 10,383 (12,053) Decrease in accounts payable (21,207) (13,374) Increase (decrease) in interest payable 1,348 (2,092) Other, net (9,719) (30,932) Net cash provided by (used in) continuing operating activities 36,226 3,072 Cash used in Wallcoverings discontinued operations -- (15,052) Cash used in other discontinued operations (4,431) (7,802) Net cash used in discontinued operations (4,431) (22,854) INVESTING ACTIVITIES Additions to property, plant and equipment (32,377) (49,505) Sales of property, plant and equipment 2,634 3,924 Proceeds from disposition of discontinued operations -- 71,200 Acquisition of businesses, net of cash acquired (369) (20,239) Other, net 1,758 3,537 Net cash provided by (used in) investing activities (28,354) 8,917 FINANCING ACTIVITIES Issuance of long-term debt 100,000 225,000 Repayment of long-term debt (9,486) (256,391) Reduction of a participating interest in accounts receivables (2,200) (3,000) Net borrowings (repayments) on revolving credit facilities (17,381) 57,702 Decrease on short-term borrowings (5,272) (7,491) Reissuance (purchase) of treasury stock, net (921) (6,545) Dividends paid (50,198) -- Other, net 2,267 (2,091) Net cash provided by financing activities 16,809 7,184 Net increase (decrease) in cash and cash equivalents 20,250 (3,681) Cash and cash equivalents at beginning of period 23,755 24,004 Cash and cash equivalents at end of period $ 44,005 $ 20,323