Lear Corporation Unveils Total Systems Capability With $40-Million Expansion
24 June 1999
Lear Corporation Unveils Total Systems Capability With $40-Million Expansion To World Headquarters and Technology Center ComplexSOUTHFIELD, Mich., June 23 -- Lear Corporation on June 22 unveiled the $40-million expansion to the company's World Headquarters and Technology Center complex in Southfield, Michigan (USA), a symbol of the company's commitment to its total interior systems capability. The complex sits on a 24-acre site that modestly fronts Telegraph Road (M- 24) and includes a new major addition to the Technology Center to expand Lear's styling, design, testing and validation capabilities, as well as a new administration building and renovations. "With the completion of our new World Headquarters and Technology Center complex, Lear is well positioned for continued global leadership into the 21st Century with the state-of-the-art technology to design, develop, engineer and validate total vehicle interiors for the global automotive industry," said Ken Way, Lear Chairman and Chief Executive Officer. "This is an extremely competitive industry and today we are proving that we are continuing to invest in our business to ensure that we have the total capability to provide our customers with superior interior and electronic and electrical distribution systems." Lear's Technology Center now occupies all of the former two-story headquarters building. The facility has been totally renovated and includes a 40,000-square-foot expansion to the company's adjacent Development and Validation Center. The Technology Center's new entrance is a two-story, glass-walled lobby and display area. Nearby, a sky-lighted, circular room and connecting corridors showcase the Industrial Design staff's work including interiors styling and concept displays. The Lear Reality Center uses the latest in computer technology and design software to bring together the company's design staff from around the world to work together on a design project using an interactive, "white board" drawing board that also allows customers to see the real-time changes in realistic, three-dimensional designs. Lear's Concept Development Studios, where artisans demonstrate and deliver the company's Advanced Technology products as production-quality samples, have been transferred from a nearby facility to a 32,000-square-foot area of the Tech Center. The new location offers a convenient access to and interaction with 600 Lear designers and 1,500 engineers and technical staff worldwide. The expanded Development and Validation Center has nearly tripled in size and consolidates operations from six Lear facilities. It offers Lear customers total interior validation capability using state-of-the-art testing equipment and processes. The Center features new acoustical modeling, system development and testing facilities including a reverberation room, hemi- anechoic chamber, chassis dynamometer, four post road simulator, and noise quality evaluation lab. It's part of Lear's ongoing drive to provide vehicle interior systems that meet or exceed all of the acoustic performance standards and noise, vibration and harshness (NVH) targets established by the vehicle manufacturer. The Center's Safety System Validation capability includes North America's only MIRA side impact system for crash simulation studies, testing of interior components for compliance with head impact protection standards, static air bag deployment lab, and dynamic computer simulation and modeling. The Product Life Simulation technical staff analyze interior system and component durability, including vibration control, track system durability and reliability engineering support for Lear's worldwide engineering operations. Connected to the Technology Center by a glass-encased walkway, the new 90,000-square-foot, three-story Lear Corporation Headquarters building features a two-story lobby sheathed in glass. The lobby's welcome center is surrounded by ever-changing product displays and perimeter glass-enclosed conference rooms for use by employees, suppliers and customers. Overlooking the lobby on the second floor is the conference/training center. Daylight pours through 55,400 square feet of glass into the building from the north and south on all three floors, filling the building with natural light. Efficient, computer-controlled heating and air-conditioning keep the interior comfortable while maintaining environmental standards. The building is equipped with user-friendly workspaces and offices, along with the latest in business equipment, security systems and audio-visual tools. A large, dual-purpose area at the west end of the building serves as both a cafeteria and auditorium. Recently, it was the site of the company's annual stockholders' meeting. An adjacent room can be cordoned off for private meetings and outside is a patio for functions during good weather. The Lear Corporation World Headquarters and Technology Center complex is home to more than 1,000 employees and is located on Telegraph Road between Eight and Nine Mile Roads in Southfield. The location provides ready access to the North American manufacturers that are part of Lear's worldwide customer base, as well as to the Lear customer focused divisions that serve them. FASCINATING FACTS . . . About Lear Corporation * Lear is a global leader in automotive interiors with these worldwide rankings: #1 in seat systems; #2 in headliners; #3 in door panels, electrical & electronic distribution systems and flooring & acoustic systems; and #6 in instrument panels. * Lear is the only automotive supplier with 100% digital, dedicated Industrial Design studios. * Lear has the only large-diameter, four-wheel-drive, dual-surface dynamometer in the United States (It accommodates vehicles as large as 10,000 pounds with a wheelbase of 180" -- or the largest pickup truck being produced today). * Lear's dynamometer will accumulate 25,000 miles of road testing in a typical year -- equivalent to driving along the equator and making one complete lap of the earth. * Lear has the only MIRA side impact system in North America (Don't blink or you'll miss the action -- it's capable of reaching 100 Gs in only 25 milliseconds.) * Lear is the world's largest consumer of automotive body cloth. * Lear is the only Tier One automotive supplier providing full, on-site consumer clinics, with drive clinics, focus groups, seat studies, ingress/egress studies and even special studies on fabric. (We interview and collect data from an average of 1,200 consumers each year at dedicated facilities at our World Headquarters and Technology Center complex.) * Lear engineers and technicians tear down and document -- piece by piece -- more than 50 vehicles each year. * Lear is the only Tier One supplier to have a unique, Intranet- accessible, real-time Technology Database. * A resistor the size of two clicks of a #7 pencil lead is one of the smallest parts that Lear purchases but it's also a large purchase -- about 60 million a year. A Fortune 200 company, Lear Corporation is one of the world's largest automotive suppliers, with 1998 proforma sales of more than $12 billion. The company's world-class automotive interior products are designed, engineered and manufactured by more than 100,000 employees at over 300 facilities located in 33 countries. Information about Lear and its products is available on the Internet at http://www.lear.com.