Montell's Automotive Technology and Development Center Background
4 December 1998
Montell's Automotive Technology and Development Center BackgroundLANSING, Mich., Dec. 3 -- The Montell Automotive Technology and Development Center is a dedicated product development and application testing center supporting the automotive industry. Its focus is on enhancing material performance properties such as stiffness/impact balance, processability, weatherability, paintability and paint durability that can result in weight and cost savings -- all important properties and benefits to automotive original equipment manufacturers (OEMs) and their suppliers. The Center and its technical staff recently played an integral role in the General Motors and Montell joint development of a new family of thermoplastic olefin-based nanocomposities. Located in the University Corporate Research Park at Michigan State University (MSU), the 70,000 square foot Center of Excellence provides extensive research and development testing laboratories, as well as CAD/CAE capabilities for part and mold design. The facility includes small-scale pilot production equipment for product development and customer evaluation sampling of Montell's polypropylene-based polymer composite material alloys (PCMA), resins from the Catalloy process and Hivalloy engineering resin alloys. The Center offers access to local prototyping and specialized large part painting and finishing services. It specifically has access to specialized testing facilities that maintain the latest technology and equipment to meet end use application performance requirements demanded by automotive OEMs and their suppliers. The Center's strategic location makes it particularly well situated to support Montell's sales to the North American automotive industry. The Lansing facility is within easy access to all major auto manufacturers and their Tier I and 2 suppliers. A 90-mile circle around Lansing encompasses about 80 percent of Montell's North American automotive customer base. The building consists of a two-story general office area for business support staff, two single-level technical office wings for product development personnel and six major laboratory areas. Located in the high bay area are pilot production, fabrication and warehousing areas. The Center's pilot lab prepares small samples of new product formulations; test parts are molded in its fabrication area. The facility also utilizes state-of-the-art accelerated weathering testing and color matching equipment. In addition, the Center has extensive physical testing, environmental and paint laboratories. The on-site pilot line helps Montell accelerate product and process development and testing, while enabling the company to design experiments without disturbing its manufacturing facilities. The Montell facility enjoys a long-standing cooperative education relationship with MSU that enables students to work in responsible roles in the chemical industry while completing undergraduate degree programs. The Center has regular use of MSU's Composite Materials Center, and collaborative interaction with faculty members from various areas of the school also foster a mutually beneficial relationship.