Visteon Helps Drive Society of Plastics Engineers Technology Awards
12 November 1998
Visteon Helps Drive Society of Plastics Engineers Technology AwardsDEARBORN, Mich., Nov. 11 -- Visteon Automotive Systems' relentless pursuit of innovative technologies and customer success were honored last night with two major industry awards from the Society of Plastics Engineers. SPE's annual ceremony recognizes advances in automotive plastics technology. Visteon was instrumental in helping Ford Motor Company win two awards -- demonstrating its commitment to help customers resolve challenging design and production issues. Visteon's closed loop Thermoplastic Olefins (TPO) recycling program helped Ford win SPE's Environmental Category Award. Visteon also helped Ford win SPE's Powertrain Category Award for development of an integrated air induction system that actively cools vehicle batteries using induction air. "We are delighted to receive such an important confirmation that our efforts to meet and exceed our customers' expectations with new technology and winning solutions are on track," said Craig H. Muhlhauser, president-elect of Visteon. "These programs vividly illustrate the expertise and experience Visteon offers its customers, its communities and the industry." CLOSED LOOP TPO RECYCLING OF BUMPER FASCIAS Visteon's closed loop TPO recycling program will result in reuse of approximately 60,000 pounds of scrap TPO per week by the end of the year. Visteon's Utica and Milan plants have implemented a program, in partnership with American Commodities Inc. of Flint, Michigan, to reuse their painted fascia scrap in production of new bumpers for a variety of Ford cars and trucks. ACI has developed a proprietary process for recovery and reuse of this post-industrial TPO. Equally significant, the closed loop program is also a precursor to post- consumer recycling. As Visteon's usage of recycled TPO increases, it will increasingly turn to salvage yard bumpers to fill its material demands. Visteon's use of this post-consumer TPO will set an automotive standard in North America and insures that tons of plastic formerly destined for landfills will be reused. The recycled TPO has been tested extensively by Visteon engineers to insure that it maintains bumper durability, performance and appearance. Visteon's demand for additional recycled TPO has spurred ACI to establish a network of collection centers across the country to pull bumpers from vehicles delivered to salvage yards. The entire process of using recycled TPO is cost effective and environmentally friendly. Utica and Milan are producing bumpers with recycled TPO content for the Ford Taurus wagon, the Lincoln Continental, the Lincoln Town Car, the Lincoln Navigator and the Mercury Sable. INTEGRATED AIR INDUCTION SYSTEM The integrated air induction system integrates the functions of engine air filtration, acoustic silencing, battery support, battery insulation, active battery cooling and vibration damping. Induction air is routed around the battery to provide active cooling when the engine is running and insulation when the engine is shut off. Visteon's integrated air induction system will be implemented on 1999 model Ford F-series Super Duty trucks with 7.3 liter turbo engines. The entire program, from design initiation to the start of production was accomplished in just over 12 months. Typical air induction system programs have taken three years. Design timing was achieved with extensive use of computer-aided engineering and design methodologies and rapid prototyping. The system replaces steel support trays for vehicle batteries with trays made of polypropylene. This results in a substantial weight savings. The system also reduces end items and fasteners, resulting in inventory and labor savings. Visteon, an enterprise of Ford Motor Company , has 82,000 employees located in 21 countries. Visteon has 82 plants, including 32 joint ventures, and 37 sales offices, engineering and technical centers. Visteon's corporate headquarters is located in Dearborn, Michigan. Visteon news releases and photographs are available on the Visteon media web site at (http://www.media.visteonet.com).