New Technology Center Planned
4 June 1998
New Technology Center Planned to Develop Plastic Injection Molding TechnologyAUBURN HILLS, Mich., June 4 -- Chrysler Corporation and a major equipment supplier are initiating plans to build a development center two years ahead of schedule for Chrysler's unique plastic injection molding technology. Husky Injection Molding Systems of Bolton, Ontario has purchased land in Novi, Mich., a Detroit suburb, to build an approximately 65,000 square foot facility. The research and development center, which should be complete and operational by July 1999, will be able to mold a four to twelve piece car body in plastic. In contrast, a conventional steel-bodied car would require 80-90 metal parts to make the same full car body. "This is a major step toward inventing a new way of manufacturing automobiles," said Larry Oswald, Executive Engineer, Advanced Body Engineering. "We'll be doing manufacturing tests with actual Chrysler car and truck parts and will be using the test results to determine when and if we'll go into production with this technology." "We use PET, the same basic material of plastic beverage bottles, and a unique, efficient manufacturing process to make vehicle structures. This is the first lighweight material we've developed that actually would cost less than traditional steel. The end result will be more efficient and affordable vehicles," Oswald said. Husky's facility will house the largest two-platen injection molding machine in the world, said Trefor Jones, General Manager, Husky Detroit Region. The machine applies 8,800 tons of clamp force, and is as large as a locomotive and together with the mold weighs as much as two fully loaded 747s. "Three years ago, Husky planned to have a new technology center built by 2000 to get closer to an automotive customer base in Detroit," Jones said. "While we plan to work with other customers in addition to Chrysler, it was Chrysler's project that prompted us to move our build plans ahead two years." "Success with initial tests has prompted Chrysler to continue the project on a larger basis with equipment designed to match Chrysler's specific requirements for large automotive parts," Oswald said. Chrysler has showcased the technology in one-of-a-kind, hand-built concepts including the 1997 Composite Concept Vehicle (CCV), 1997 Plymouth Pronto, 1998 Plymouth Pronto Spyder and the 1998 Dodge Intrepid ESX2.