Bayer and GE Plastics Complete Automotive Glazing Joint Venture
10 March 1998
Bayer and GE Plastics Complete Automotive Glazing Joint Venture; Exatec(TM) Automotive Glazing Systems to Develop Abrasion-Resistant, Coated Polycarbonate Vehicle WindowsSTERLING HEIGHTS, Mich., March 9 -- Bayer AG, Leverkusen, Germany, and GE Plastics, a unit of General Electric Company , in Pittsfield, Mass., announced today that they have completed creation of a joint venture in the field of abrasion-resistant, coated polycarbonate automobile windows. The new company, Exatec(TM) L.L.C., will be headquartered at Wixom, Mich., with European headquarters at Cologne, Germany. The 50-50 joint venture will invest about $40 million in research, technology and equipment during the next few years with the aim of developing the materials, the abrasion-resistant coatings, applications technology and process technologies required to enable the broad use of polycarbonate windows in advanced vehicle designs. "We're pleased that Bayer and GE Plastics have completed the formation of the joint venture," said Douglas Nutter, president of Exatec. "We're confident that this innovative alliance will transform the technology of automotive glazing and will bring added value to the industry by providing a viable alternative to glass." To demonstrate the feasibility of polycarbonate glazing, the venture is completing a 100,000-square-foot development and engineering center in Wixom, which will initially employ about 25 to 30 people growing to as many as 75 people in 2002, said Nutter. "Our focus is on developing and validating the technology necessary to bring polycarbonate windows to automobiles," says Dr. Ralf Dujardin, Exatec vice president of technology. "We have a long way to go and a lot of work to do, but we're confident that we can accomplish our goal of having polycarbonate window systems on high-volume automobiles in seven or eight years." The main advantages of polycarbonate glazing over glass windows include not only a high degree of design freedom and high resistance to impact and forced entry, but also a weight savings of up to 40%. This will be a further contribution of the plastics industry's ability to improve vehicle fuel efficiency and to lower emissions, said Nutter. The new window systems would be suitable for use in cars, delivery vehicles and small trucks through to recreational vehicles. Moreover, the joint venture's work supports the research activities of the National Highway Transport and Safety Agency (NHTSA) in the U.S. to develop a window system which reduces the risk of injuries to occupants of vehicles in cases of side impact and roll-over accidents. The initial activity of the joint venture focuses on combining the technical and research and development efforts of both Bayer and GE to develop a new polycarbonate window system having the abrasion resistance of glass. If the joint venture's development efforts are successful, the automotive industry and its suppliers will have a technical basis to move to large-scale window production. The joint venture is developing the ability to manufacture a significant number of polycarbonate windows for customer evaluation. Combining the resources of the two companies is expected to permit the remaining technological challenges to be solved more rapidly, consequently reducing development costs and providing a viable alternative to glass automotive windows. Exatec is located at 31220 Oak Creek Drive, Wixom, Mich. 48393. Activities at the facility include resin and coatings research, design, engineering, process development, prototyping and limited production. Management of the company in addition to Nutter and Dujardin include: Mike Sykes, engineering leader; Mark Matsco, plastics technology leader; and Dimitris Katsamberis, coatings leader. The main telephone number at Exatec in Wixom is 248-960-1478. TM trademark of Exatec LLC SOURCE Exatec L.L.C.