Esson, France, Plant Launches Production; Meritor Launches Production at New Plant in France To Supply New Generation Electric Motors
26 February 1998
Esson, France, Plant Launches Production; Meritor Launches Production at New Plant in France To Supply New Generation Electric MotorsDETROIT, Feb. 26 -- Meritor Automotive, Inc.'s Light Vehicle Systems business has announced the opening and production start- up of its new plant and global technical Center of Expertise for Electric Motor development in Esson, France. The 70,000-square foot facility began production early in February 1998. The plant will produce Meritor's advanced new generation motors (NGM). The new motors will be supplied initially for window regulator applications on the all-new Peugeot SAXO and Renault Clio passenger cars. Further applications are planned for new and existing OEM platforms worldwide. "What we have done is to more efficiently combine the production of motors and various motor components from two older buildings, while at the same time tooling and equipping for the production of our highly advanced new generation motor," said Tom Lewis, managing director for LVS Electric Motors. Global Motor Design The new NGM system is an ultra-light, compact motor designed for ease of assembly and installation. It has nearly 30 percent fewer parts than traditional window regulator motors. The motor's basic design is easily customized to meet differing power and speed requirements for every application. Applying the LVS systems expertise in designing the NGM, the drive pinion has two points of support, one within the motor itself and an outboard support. When installed on an LVS window regulator, this added support results in a more durable product while offering quieter operation. "By having the ability to specifically apply the NGM motor for individual OEM platforms, we assure automakers of constant, high-quality operation of their powered components under all conceivable operating conditions," Lewis explained. Global Asset Deployment In addition to producing the advanced NGM motors at Esson, Meritor has a strategy for deploying its NGM motor production assets to locate production in closer proximity to customer component and vehicle assembly plants. "Our final motor assembly process can be easily deployed in production lines close to the customers' own facilities within the served market or region," Lewis noted. "We're studying several possibilities in Europe, North America and South America," he added. Globally Developed The NGM motor was developed in France with design and engineering inputs from several Meritor world locations, including North America, Latin America and Asia/Pacific. The new motor is designed for application on vehicle platforms in all of the major world markets, Lewis explained. "It was very important to receive design input and assistance from Meritor specialists familiar with the requirements of every major regional market," Lewis said. Computer-Aided Design Meritor's Design Simulation and Analysis (S&A) Team, based in Gordonsville, Tennessee, completed virtual functional design verification during the early phases of the motor's development. The S&A team consists of computational simulation analysts who formerly simulated and monitored launch operations for the NASA Space Shuttle Orbiter. These specialists applied computer-aided engineering (CAE) techniques to trial design variations and transmitted results to the involved engineers via the company's Intranet to ensure the motor exceeded customer functional and quality goals, Lewis explained. Meritor Automotive, with 1997 sales of approximately $3.3 billion, is a world leading supplier of a broad range of components and systems for commercial, specialty and light vehicles. Meritor consists of two global businesses: Heavy Vehicle Systems, a leading supplier of drivetrain systems and components for medium- and heavy-duty trucks, trailers and off-highway equipment and specialty vehicles including military, bus and coach, and fire and rescue; and Light Vehicle Systems, a major supplier of roof, door, access control and seat adjusting systems, electric motors and electronic controls, suspension systems and wheels for passenger cars, light trucks and sport utility vehicles. SOURCE Meritor Automotive, Inc.