Press Release
Mechanical Dynamics Announces Contract with Volvo
10/25/96
Volvo Aims to Reduce Time to Market with Help of Specialized Vehicle Simulation Software from Mechanical Dynamics ANN ARBOR, Mich., Oct. 23 -- Volvo Car Corporation is relying on specialized vehicle simulation software from Mechanical Dynamics, Inc. to help integrate the "virtual prototyping" concept into its vehicle design processes. The Swedish automaker's aim is to eliminate as much as possible of the physical prototype testing that vehicle development has historically required. To this end, the company is performing an increasing share of its design and testing functions on computers with Mechanical Dynamics' ADAMS/Car software. Volvo's ultimate goal in applying this technology is to gain a critical competitive advantage by reducing the time and cost of new vehicle development. Optimizing Vehicle Designs ADAMS/Car has been developed by Mechanical Dynamics with the funding and technical support of a consortium of worldwide automobile manufacturers, of which Volvo is a founding member. Volvo has also recently contracted with Mechanical Dynamics for onsite consulting services to broaden the scope of ADAMS/Car's usage within the company. For the past two years, Volvo's simulation efforts have focused on the area of suspension design, where the company's engineers have studied variations in toe angle, road loads, wheel rates, and other parameters to establish the best configurations for ride and handling. Simulation at Volvo has also been used to determine the orientation of joints for steering mechanisms, to study clearances in the configuration of wheel housings, and to test the designs of engine components. Johnny Engstrom, a systems analyst at Volvo, says that computer simulation is not only faster and more economical than physical testing, it also enables engineers to run through many useful "what-if" scenarios that would be impractical to perform with hardware prototypes. By quickly studying multiple design alternatives in this way, engineering teams can optimize the performance of their designs in the earliest stages of vehicle development. Engstrom views simulation as a key element in Volvo's efforts to reduce time to market. He says the role of virtual prototyping is being expanded in a new car now under development at the company. Not only will the vehicle's suspension systems, body hardware, tires, drivetrain, and steering mechanisms be modeled and individually tested in ADAMS/Car, these subsystem designs will also be combined in a complete assembly for full-vehicle simulations. Volvo's designers and engineers will be able to exercise these subsystem and full-vehicle models under various road conditions, performing every maneuver normally run on a test track. They can accurately predict handling characteristics, ride quality, vehicle safety, and performance parameters -- all in the computer, and all before building a single hardware prototype. Focus on Core Competencies Magnus Carlander, the director of information technology and product documentation in Volvo's Product Development Unit, says that the experience gained by Volvo engineers in simulating vehicle subassemblies is a necessary step toward achieving the company's broader vision for full-vehicle simulation. "The challenge for us now," he says, "is to connect our separate islands of automation and integrate simulation more fully into the vehicle development process. This will enable us to implement virtual prototyping on a grand scale." Carlander adds, "The movement from point solutions to integrated systems holds the greatest potential for shortening our vehicle development lead times." According to Carlander, Volvo previously used internally-developed, mainframe-based simulation software, but decided to replace it with Mechanical Dynamics' commercial workstation-based ADAMS/Car package. "Making cars is what we do best," says Carlander. "Using ADAMS/Car lets us concentrate on automotive design, while software developers use their own expertise in giving our engineers the best tools available." An Industry-specific Solution The development of ADAMS/Car demonstrates the cooperation possible between a leading engineering software supplier and its largest customers -- even when those customers are the fiercely competitive rivals of the worldwide automotive market. Recognizing that to develop a complete vehicle simulation environment -- specialized, yet broadly applicable within the automotive industry -- would be impractical for just one software vendor and one user organization to tackle alone, a consortium of major automakers including Volvo, Renault, Ford, BMW, and Audi teamed up with Mechanical Dynamics to sponsor the joint development of this tool. Each member of the consortium -- recently expanded to include Nissan and Rover Group -- has provided technical input and financial support to the ADAMS/Car development. The software is now being deployed throughout the consortium member companies' engineering organizations, and is being marketed worldwide by Mechanical Dynamics. Volvo's Carlander explains that differences in the way automakers integrate the software into their own vehicle development processes will determine the level of success each company achieves in reducing time to market. "Ultimately, the deciding competitive factor will be how we use the tool, in combination with Volvo-specific add-ons," he says. The ADAMS/Car software features a user interface customized for automotive engineers. Users can easily build computer models of their vehicle designs, animate vehicle motion on their screens, display graphs of important parameters, and produce standardized test reports for each simulation. Menu selections highlight functions and capabilities familiar to automotive engineers, so users can get up and running on the software with minimal training. Benefits of Customization ADAMS/Car represents the latest step in Mechanical Dynamics' ongoing effort to produce industry-specific versions of its ADAMS general-purpose mechanical system simulation software. The company also recently introduced ADAMS/Rail, a specialized virtual prototyping environment for railcar engineering. ADAMS/Rail was developed in partnership with N.V. Nederlandse Spoorwegen (Dutch Rail), with the cooperation of the Delft (Netherlands) University of Technology. Embedded in the software are the rail equipment design expertise and analytical methods of N.S. Materieel Engineering, Dutch Rail's engineering arm. "By customizing ADAMS for particular environments," says Mechanical Dynamics' president and CEO Michael Korybalski, "we make the full power of mechanical system simulation easily accessible to users who may not have extensive experience with the technology." Software customization, says Korybalski, is one of his company's chief added values. "What we really want is to be a partner to our customers -- not merely a vendor providing commodity products at commodity prices. We want to be a partner who understands our customers' industries, their internal processes, and their unique business problems. Then, as with ADAMS/Car, we can deliver tools and services uniquely fitted to these demands." About Mechanical Dynamics ADAMS from Mechanical Dynamics, Inc. is acknowledged to be the world's most widely-used mechanical system simulation tool. In the automotive industry, ADAMS has become a de facto standard for motion simulation. It is used by every major automobile manufacturer in North America, Europe, and Asia, as well as many leading automotive suppliers and tire manufacturers. Outside of the automotive industry, ADAMS users include hundreds of major manufacturers in the aircraft, aerospace, off-highway equipment, rail, shipbuilding, defense, industrial machinery, mechatronics, and sports equipment industries, among others. The software runs on all leading engineering workstation platforms and PCs. Ann Arbor, Michigan-based Mechanical Dynamics pioneered the field of mechanical system simulation, and has remained focused on this technology since its founding in 1977. The company has received numerous awards and honors acknowledging its industry leadership. These include the U.S. President's "E" Award for Excellence in Exporting; recognition of the company's software as one of the "Best Products of 1995" by Design News magazine, as well as one of the "Top Ten Software Products of 1994" by IEEE Computer Graphics and Applications; and designation as a Hewlett-Packard Premier Solutions Partner, a Silicon Graphics Premier ISV (Independent Software Vendor), and a Sun Catalyst Strategic Developer.