Bosch Press Release: Recycled Carpets become Cooling Fan Shroud on Ford Windstar
08/16/96
Post-Consumer Recycled Assembly Premiers On Ford Windstar Bosch, Wellman, Ford partner on recycled system FARMINGTON HILLS, Mich., Aug. 9 -- Robert Bosch Corporation, partnering with Ford Motor Co. and Wellman, Inc. of Shrewsbury, NJ, has developed a post-consumer recycled engine cooling fan, motor and shroud assembly for the new Ford Windstar. The assembly is molded of Wellman's Wellamid ECOlon(TM), a nylon material that uses discarded residential carpet obtained through a recovery method developed by Wellman. The certified nylon material is made from 60 percent recycled nylon, 25 percent of which comes from post-consumer recycled carpet. Bosch engineered the assembly system to provide equal or improved strength, heat resistance and weight characteristics compared with previous models. As the Tier 1 supplier, the Bosch Automotive Motor Systems (BAMS) unit of Robert Bosch Corp. was responsible for the development and production of the environmentally responsible system. "This assembly epitomizes the concept of partnership, maximizing some of the best capabilities of Ford, Wellman and Bosch into a high-quality, high- performance, and, most importantly, environmentally pleasing addition to the already popular Windstar," said David Robinson, president of Bosch Automotive Motor Systems and executive vice president - heavy duty sales for the Bosch Automotive Group. "We were able to coordinate the dimensional and environmental needs of Ford, the technological and engineering capabilities of Bosch, and the material and recycling knowledge of Wellman to develop a cost- effective, high-volume, post-consumer recycled product that does not sacrifice performance." Wellman estimates that 2.1 to 3.4 billion pounds of residential carpet is discarded every year, which could provide up to 1.1 billion pounds of nylon fiber per year using Wellman's recovery process. Wellman, Inc., the world's largest plastics recycler, has developed ECOlon as the very first in a series of new products made with post-consumer nylon fiber. Wellamid ECOlon is certified by Scientific Certifications Systems, the nation's largest evaluator of environmental claims, and joins Fortrel(R) EcoSpun(TM), a polyester fiber made of 100 percent post-consumer recycled PET, and EcoClear(TM), a packaging resin made of up to 100 percent recycled PET, as part of Wellman's group of environmentally correct products. Robert Bosch Corporation -- as part of Robert Bosch GmbH, the largest independent automotive supplier in the world with total OEM sales exceeding $14.3 billion in 1995 -- created BAMS in early 1995 to focus its worldwide motor systems product strength in North America, reduce its new product time to market, and better serve its customers. Bosch combined four product- related activities to create BAMS, which has product responsibility for small motors and small motor systems, including electrical engine cooling modules, air moving systems, fractional horsepower motors and windshield wiper systems. Through its Farmington Hills, Mich.-based Automotive Group, Robert Bosch Corporation delivers a variety of precision components and systems to vehicle and powertrain manufacturers domestically and abroad. These include diesel and gasoline fuel-injection components, safety systems and components, small motors, electrical equipment and electronics.