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Ford Five Hundred and Freestyle, Mercury Montego Launch in Chicago


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CHICAGO, Aug. 12, 2004 -- After a major investment in renovation and retooling, Ford Motor Company's Chicago Assembly Plant has unveiled its new flexible manufacturing system with the production of three distinct models built off one vehicle platform.

Opened in 1924, Chicago Assembly is Ford's oldest operating plant in the world. Today, it uses the industry's latest technology in machine tooling and processes to build the all-new 2005 Ford Five Hundred, Ford Freestyle and Mercury Montego.

With its flexible body shop and final assembly area, the plant can employ the new flexible tooling to quickly change over and build up to eight different models off two vehicle platforms.

"Chicago Assembly sets a new standard in today's fiercely competitive market," said Greg Smith, executive vice president and president of the Americas, Ford Motor Company. "The flexible manufacturing system installed here means we can respond quickly to changes in customer demand and do so efficiently."

The all-new 2005 Ford Five Hundred reinvents the family car by marrying the body of a contemporary sedan to an all-new vehicle architecture. The unique combination results in an upscale four-door midsize sedan. Five Hundred features a unique upright Command Seating™ driving position, flexible storage space, the available all-wheel-drive capability of an SUV, and the comfort and drivability of a five-passenger sedan.

The 2005 Ford Freestyle is an innovative, purpose-built crossover vehicle designed to change the automotive landscape with the right package, the right powertrain and the right price when it hits the market in the fall. Freestyle blends the aspirational looks of a sport utility vehicle, the versatility of a minivan and the confidence of an all-wheel-drive sedan.

The Mercury Montego has a sophisticated, roomy interior and modern powertrains. The five-passenger Montego gives Mercury a well-appointed entry in the premium, mid-size sedan segment. The signature waterfall grille, contrasting metallic surfaces and unique tailoring continue the distinctive automotive design vision Edsel Ford set for the brand 65 years ago.

All three of these new vehicles have dimensions that put them among the leaders in virtually every category, including best-in-class headroom and knee room in the second row. Under the hood, the vehicles feature a refined and smooth Duratec 30 V-6 engine and come available with all-wheel drive.

To build these three new vehicles, approximately $800 million was invested by Ford Motor Company and its suppliers in the assembly plant, the supplier manufacturing site and Chicago Stamping Plant, which provides stampings for Chicago Assembly.

The Mayor's Office of Work Force Development recruited and trained some 600 new employees of the Chicago Manufacturing Campus. Total employment at Ford's two Chicago plants and the supplier campus is 5,600.

"This shows what can happen when business, government and labor work together," said Chicago Mayor Richard M. Daley. "We're creating jobs for the hard-working people of Chicago, improving the environment, restoring abandoned land to productive use and solidifying Chicago's position as the nation's number-one manufacturing center."

Renovation and new technology installations in Chicago Assembly make the facility Ford's first flexible manufacturing car plant in North America. Assembly plants in Norfolk, Va., Kansas City, Mo., and the new Dearborn Truck Plant in Dearborn, Mich., build other Ford products and are fully flexible plants. The company has committed to transforming 75 percent of its North American manufacturing plants into flexible facilities by the end of the decade.

The 2005 Ford Five Hundred, Ford Freestyle and Mercury Montego are the first vehicles produced at Chicago under the new flexible system. A fourth product, a Mercury crossover, will be produced in Chicago at a future date.

 
 
By: Brad Nevin | Ford Communications Network