Internal Combustion-Electric Hybrids
By Carey Russ (c) 2003 One automotive ``technology of the future'' is an accepted technology of the present. Gasoline-electric hybrid vehicles, if not commonplace, are readily available from several manufacturers. They combine an internal-combustion engine with batteries and an electric motor to produce motive power. Depending on the system design, hybrid vehicles can operate on internal combustion or purely electric power, or a combination of each. The electric motor may do double duty as the internal combustion engine's starter motor. During deceleration, it also functions as a generator, to recharge the storage batteries. As an added benefit, magnetic drag produced in generator mode contributes to the braking efficiency of the vehicle. Broadly speaking, there are two ways to categorize hybrid systems. Series designs use the internal combustion engine to charge batteries, which provide power to the electric motor or motors that turn the wheels. In parallel systems, the internal combustion engine is used to both provide tractive power and charge the batteries, and the electric motor also provides tractive power. Depending on conditions, the vehicle may operate under purely internal combustion power, purely electric power, or a combination of both. Toyota was the first to market with the first-generation Prius in Japan in the late 1990s. Although Toyota brought a few early Priuses to the U.S. for evaluation, Honda beat them to market here when it introduced the Insight in late 1999. The American-spec Prius debuted a few months later. For the 2003 model year, they were joined by the Honda Civic Hybrid. Toyota debuted the second American-generation Prius recently, and has announced that a hybrid model of the popular Lexus RX330 SUV will be available in the future. Ford has announced that a hybrid version of its Escape SUV will be offered in about a year, with a hybrid model of its upcoming Futura mid-sized sedan planned. General Motors has a number of hybrids in development, including full- sized pickups, SUVs and sedans of all sizes, and even a diesel- electric bus. Other manufacturers are working on hybrids as well. All current automotive hybrid systems are parallel in nature, although they vary in complexity. Honda's ``Integrated Motor Assist'' (IMA) is among the simplest. The electric motor assists the gasoline engine when extra power is needed; an Insight or Civic Hybrid never operates as a purely electric vehicle. Despite its simplicity, IMA does significantly improve efficiency, primarily because a smaller, more-efficient gasoline engine can be used than if there was no IMA. The Prius and other announced hybrids are considerably more complex. Although they normally operate under a combination of gasoline and electric power, they can run (rarely) as purely gasoline or (more commonly) purely electric vehicles. It is also possible to drive one set of wheels with an internal- combustion engine and the other with electric power in a hybrid four-wheel drive system. There is also absolutely no reason that the gasoline engine in a hybrid cannot be replaced by a diesel for even greater efficiency. The next ten years are going to be very interesting in terms of hybrid technology. A little off-topic, but.... Hybrid systems are not found only on roads. In the 1930s, to reduce air pollution caused by steam locomotives in urban environments, General Electric developed diesel-electric switching locomotives in which the diesel engine was used to run a generator to charge storage batteries that drove the traction motors. At 300 horsepower, they were strong enough for the light-duty requirements of their day, but quickly became obsolete. All railroad-sized diesel locomotives in use in North America today are diesel-electric designs, but they differ significantly from automotive hybrids in that no storage batteries are used. Electric, rather than mechanical or hydraulic (torque converter) power transmission is used because electric traction motors can stand up to the power necessary to move a heavy train. And, as with regenerative braking in hybrid cars, the traction motors can be used to help slow a train, although the energy generated is converted to heat and dissipated through heavy-duty resistors. Mechanical and hydraulic transmission systems have been used successfully in small industrial switching locomotives with a few hundred horsepower, but were abject failures in main-line service in locomotives with 4,000 horsepower and many, many lb-ft of torque.
