Toyota Prius Engine Safety in the Event of an Accident

May 4, 2004 -- Torrance, CA -- The Toyota Prius gas-electric hybrid vehicle has many safeguards to help ensure safe operation for drivers and protection of emergency response professionals in the event of an accident.

The high voltage batteries are contained in an extremely strong protective case located in a portion of the vehicle very unlikely to be penetrated in a collision. Drivetrain management computers continuously monitor all system functions performing hundreds of tests each minute. In the event an abnormal condition is detected, all high voltage circuits are disabled and high voltage is contained inside the protective case.

Further, two safety mechanisms are in place that shut off the engine and disconnect high voltage if an airbag is deployed or if there is a sudden deceleration indicative of an accident. High voltage cables and components are heavily insulated, shielded, isolated and the cables are painted bright orange for easy identification. The controller box is a sealed unit and has warning labels.

To reassure emergency response professionals when the Prius was introduced in 2000, Toyota placed advertisements in trade publications and sent letters to industry organizations announcing the availability and dissemination of Emergency Response Guides. Today, all Emergency Response Guides for Toyota's alternative fuel vehicles, including Prius, RAV 4 EV, CNG Camry and Highlander Fuel Cell Hybrid are available at Toyota's technical information web site and Toyota continues to advertise in appropriate professional publications.

Electrically driven Toyota vehicles like the Prius, RAV 4 EV and e.com have been available in the U.S. since 1998. Like all vehicles, they can be involved in emergency situations. They have established a good track record for electrical safety and we are not aware of a battery case breach or any personal injury in the U.S. related to hybrid or EV electrical systems.