Syntroleum, Tessag Sign EPC Contract for Sweetwater Gas-to-Liquids Project; Plant Capacity Increased to 11,500 Barrels per Day
Syntroleum, Tessag Sign EPC Contract for Sweetwater Gas-to-Liquids Project; Plant Capacity Increased to 11,500 Barrels per Day
TULSA, Okla., Sept. 4 Syntroleum Corporation announced today that its Syntroleum Sweetwater Operations Ltd. (SSOL) subsidiary has completed an agreement for the engineering, procurement and construction (EPC) of its Sweetwater gas-to-liquids (GTL) plant with the German engineering firm of Tessag Industrie Anlagen GmbH. Tessag is a member of the RWE group of companies (Frankfurt, Germany: RWE). The plant, which will be located on the Burrup Peninsula in Western Australia, will employ the proprietary Syntroleum Process to convert natural gas into ultra-clean, high-performance and sulfur-free synthetic specialty products such as lubricants, industrial fluids and paraffins, as well as synthetic transportation fuels. The EPC contract covers engineering, procurement, construction, pre-commissioning, commissioning and testing of the plant, plus personnel training for a price of $599.5 million. The plant's operating capacity has increased from 10,000 to 11,500 nominal barrels-per-day as a result of pilot plant tests demonstrating higher conversion rates than those included in the original design basis. The price is an increase from Tessag's February 2001 quote of $506 million, primarily as a result of an increase of $35 million for Tessag's contingency and margin (now totaling more than $100 million), higher costs associated with additional product upgrading facilities, expanded operating parameters for the autothermal reformers (ATRs) and Fischer-Tropsch (F-T) reactors, higher labor costs due to wage-rate inflation in the Western Australia region and changes in foreign currency exchange rates. "This is one of the last major milestones needed for the Sweetwater project to go to financing," stated Mark Agee, Syntroleum president and chief operating officer. "The per-barrel cost of this project is more than we anticipate for subsequent specialty plants, since this is our first commercial plant and it must bear substantial additional costs associated with the performance guarantees necessary to obtain non-recourse financing. However, the economics are still sound. Based upon the increased capacity, third-party product price forecasts and our current estimates of owner's costs, our economic model indicates over $100 million after-tax cash flow per year." The EPC price is subject to escalation if Syntroleum fails to provide Tessag notice to proceed by October 31, 2001. The final price may also vary up or down with exchange rates until financial close on the project, when the price will be fixed in US dollars. This amount does not include interest during construction and other owner's costs, which include proprietary catalysts to be supplied by Syntroleum. These costs are yet to be finalized, but could represent a substantial portion of the total plant costs. The EPC contract includes substantial plant performance guarantees for throughput (minimum 10,000 barrels per day), product quality, product yield, gas consumption, emissions and completion schedule. The contract provides for a schedule of 35 months to mechanical completion of the plant with financial incentives for achievement of successful startup and provisional acceptance by the company within five months after mechanical completion. To date, SSOL has completed more than 100 contract and project documents necessary to obtain financial close. The only significant project-related contracts outstanding are for site lease, water supply and transportation of natural gas and finished products, all of which are currently in final negotiation. The completion of the EPC contract enables Syntroleum to proceed with efforts to secure financing for the project. Syntroleum has retained Merrill Lynch to assist in completing the project financing. "It is important to note that the cost of the Sweetwater project cannot be used to project the cost of a synthetic fuels plant based on Syntroleum technology," Agee went on to say. "Current studies estimate that a synthetic fuels plant of comparable size, based upon Syntroleum moving bed technology, could be built for approximately $25,000 per barrel of daily capacity, or approximately $288 million, for an 11,500 barrel per day facility. As plant size increases, the cost per barrel of daily capacity decreases due to economies of scale." Syntroleum Corporation is the developer of a proprietary technology for converting natural gas into synthetic liquid hydrocarbons. The company, in partnership with others, plans to build GTL plants using its technology in a number of global locations, Sweetwater being the first. Additionally, Syntroleum licenses its process to oil companies for the manufacture of fuels. Current licensees include ARCO (now BP), Enron, Ivanhoe Energy, Kerr-McGee, Marathon, Repsol-YPF, Texaco and the Commonwealth of Australia. This document includes forward-looking statements as well as historical information. Forward-looking statements include, but are not limited to, statements relating to the cost, schedule, financing and other aspects of the Sweetwater project, as well as statements relating to the testing, certification, characteristics and use of synthetic fuels and alternative fuels, the Syntroleum Process and related technologies and products, GTL plants based on the Syntroleum Process (including the development of planned plants), the economic use of such plants and the continued development of the Syntroleum Process. When used in this document, the words "anticipate," "believe," "estimate," "expect," "intent," "may," "project," "plan" "should," and similar expressions are intended to be among the statements that identify forward-looking statements. Although Syntroleum believes that its expectations reflected in these forward-looking statements are reasonable, such statements involve risks and uncertainties and no assurance can be given that actual results will be consistent with these forward-looking statements. Important factors that could cause actual results to differ from these forward-looking statements include the potential that commercial-scale GTL plants will not achieve the same results as those demonstrated on a laboratory or pilot basis or that such plants will experience technological and mechanical problems, the potential that improvements to the Syntroleum Process currently under development may not be successful, the impact on plant economics of operating conditions (including energy prices), construction risks, risks associated with investments and operations in foreign countries, the ability to implement corporate strategies, competition, intellectual property risks, Syntroleum's ability to obtain financing and other risks described in the company's filings with the Securities and Exchange Commission. (R) "Syntroleum" is registered as a trademark and service mark in the U.S. Patent and Trademark Office.
Click here |