Orbital and Major Car Company Achieve ULEV II Emissions and Improved Fuel Consumption With Lean Burn DI Technology
Orbital and Major Car Company Achieve ULEV II Emissions and Improved Fuel Consumption With Lean Burn DI Technology
PERTH, Australia, Aug. 7 Orbital today announced that it has passed another critical milestone in the development of its Orbital Combustion Process (OCP) direct injection technology. In a joint development program with a major car company, a test vehicle achieved the stringent ULEV II emissions standards in combination with a significant improvement in fuel economy. The emissions results have been verified independently at the customer's vehicle emission laboratory. After only 8 weeks of vehicle calibration development, the test vehicle achieved a fuel economy improvement in excess of 12% over the Federal test cycle while meeting the ULEV II emissions requirements. The ULEV II standards are one of the most stringent emissions requirements proposed in the United States and are due to come into force starting in 2004. The testing was carried out on a US sedan fitted with its standard 4-cylinder engine utilizing Orbital Direct Injection (DI). The vehicle inertia test weight was 1474 kg. Commenting on the results Orbital CEO Kim Schlunke stated "We have been working very successfully with this customer over the last few years, and this vehicle result represents, in our experience, a unique capability for direct injection technology with respect to Federal emissions requirements. To take full advantage of this capability the United States government needs to commit to lowering the sulphur levels in the fuel, as already committed to in Europe. The precedent for low sulphur fuels as a technology enabler for similar after- treatment systems has already been set in the US with the introduction of low sulphur diesel fuel already legislated for in 2004. We see the move to low sulphur gasoline as inevitable as all catalyst systems are somewhat sulphur sensitive, especially in the stringent US emissions environment. In the interim Orbital have developed a conventional catalyst solution as part of the global strategy for OCP introduction." Importantly the test results were achieved with minimal changes to the baseline engine to incorporate the OCP spray guided direct injection system, and with no changes to the baseline vehicle specification. The catalyst was developed in conjunction with Johnson Matthey, one of the world's leading producers of automotive catalysts. Mr. Schlunke noted that the test vehicle did not include all of the latest developments of the OCP system. "With the incorporation of these latest developments this single technology change could deliver fuel economy benefits of up to 20%, while cost effectively meeting the foreseeable emissions requirements of the United States, Europe and Japan. With further engine and vehicle related enhancements we will exceed the threshold to qualify for Alternative Motor Vehicle Credits under the new US energy bill." "This supports Orbital's strategy of developing a global technology that delivers improved fuel economy and meets the toughest future emissions standards in the world, so that it can be applied to the next generation of global engine platforms. We expect that the total number of engine platforms will be rationalized and our customers are looking for truly global technology solutions," said Mr. Schlunke. Improved fuel economy is particularly important to Orbital's automotive customers as they look to future requirements for greenhouse gas reduction in the global market. In the US, Orbital's technology could enable the major automotive companies to significantly boost their Corporate Average Fuel Economy (CAFE). Importantly these fuel consumption improvements can be achieved without downsizing the vehicle. Vehicle downsizing is a proposed solution to improving CAFE, however the safety issues of smaller vehicles in the US market are considered unacceptable in the current climate. In Europe the major automotive companies have already committed to a vehicle fleet average CO2 target, which will require on average a 35% reduction from current fleet fuel consumption figures by 2008 and will inevitably require DI gasoline engines as part of that reduction. The approval last week by the US House of Representatives of a new energy bill that incorporates tax credits for motor vehicles using Alternative Lean Burn Technology will assist in the take up of lean burn direct injection technologies such as that developed by Orbital. Under the bill Alternative Lean Burn Technology motor vehicles will attract a tax credit starting at US$1000 if they achieve in excess of 125% of the 2000 model year city fuel economy and meet other criteria. Orbital is a leading international developer of engine technologies using direct in-cylinder fuel injection and lean-burn systems for enhanced fuel economy and lower emissions. The company serves the worldwide automotive, marine, recreational and motorcycle markets. Headquartered in Perth, Western Australia, Orbital stock is traded on the Australian Stock Exchange (OEC), the New York Stock Exchange (OE) as well as the Berlin (ORE) and Frankfurt (OREA) Exchanges.
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