Chrysler Recalls ‘96-‘00 Minivans

AUBURN HILLS, Mich.-- DaimlerChrysler Corp. is recalling 1.4 million minivans because of a long-term durability issue involving a fuel rail seal.

The “preventive measure” recall affects 1.16 million vehicles in the United States, 182,000 in Canada, 2,000 in Mexico, and 78,000 in export markets.

It involves 1996-99, and some 2000, model year Dodge Caravan and Grand Caravan, Plymouth Voyager and Grand Voyager and Chrysler Town & Country minivans with 3.3- and 3.8-liter V-6 engines. It does not affect “flexible-fuel” vehicles and 2000 model year minivans built after September 1999.

The new, redesigned 2001 model year Chrysler and Dodge minivans are also not affected.

Chrysler has received reports of 43 leaking fuel rail seals among these 1.4 million minivans --about 3 per 100,000 vehicles. The problem is likely to occur only in vehicles repeatedly operated at elevated temperatures over many years--as a result of extensive stop-and-go driving, for example, according to the company. Such driving conditions generate underhood heat at near-maximum levels for prolonged periods, and increase the stress on the seals.

The small number of confirmed leaks is not enough to establish a pattern, but Chrysler is “voluntarily conducting a recall to give customers the added assurance that future problems will be prevented.”

The repair requires installation of an overlay device that encases and reinforces the seal. Customers will be notified when these parts become available in March--after they are tested and an adequate number are produced.

Chrysler warns customers that any smell of gasoline in their vehicle should prompt them to immediately visit their nearest dealer for an inspection.

Owners of these vehicles may call 800/853-1403 for more information. International customers may call 248/512-7730.