Hyundai Buyers Guide

 

Click a car name to see the crash test details for that model.

 

 

 

Crash Test Data for 2004 Hyundai

Hyundai Vehicle Front Star Rating Side Star Rating Rollover Resistance Rating
Driver Passenger Front Seat Rear Seat
2004 AccentNot
Tested
2004 Accent
2004 ElantraNot
Tested
Not
Tested
Not
Tested
2004 Elantra
2004 Santa FeNot
Tested
Not
Tested
2004 Sonata
2004 TiburonNot
Tested
2004 XG 350

 

Service Bulletins for 2004 Hyundai

2004 HYUNDAI ACCENT
Bulletin Number: 0340007
ATA SOLENOID DIAGNOSTIC TROUBLE CODES P0740, P0741, P0742, P0743, P0745, P0747, P0748, P0750, P0752, P0753, P0755, P0757, P0758, P0760, P0765. *TT *MJ
Bulletin Number: 0490011
WINDSHIELD WIPER ARM MOUNTING NUT TIGHTENING TORQUE SPECIFICATION. *TT
Bulletin Number: 0497002
FD46XG PAG OIL SPECIFICATIONS FOR AIR CONDITIONING COMPONENT REPLACEMENT. *TT
Bulletin Number: 0536003
DIAGNOSTIC TROUBLE CODE (DTC) P0130 (OXYGEN SENSOR MALFUNCTION); DIAGNOSTIC TROUBLE CODE (DTC) P0503 (SPEED SENSOR MALFUNCTION; REVERSE TO DRIVE LURCH WHILE ROLLING BACKWARDS (ON AUTOMATIC TRANSAXLE EQUIPPED VEHICLES ONLY). *TT
Bulletin Number: 05360031
2000-2004 1.5L & 1.6L ACCENT P0130 (OXYGEN SENSOR) AND P0530 (SPEED SENSOR). *SC
Bulletin Number: 0540018
AUTOMATIC TRANSAXLE DIAGNOSTIC TROUBLE CODES LIST. *TT
Bulletin Number: 0630001
FUEL FILTER LOCATION - SHOP MANUAL CORRECTION. *TT
Bulletin Number: 0640003
REMANUFACTURED AUTOMATIC TRANSAXLE DIFFERENTIAL OIL SEAL. *TT
Bulletin Number: 0640019
AUTOMATIC TRANSAXLE DIAGNOSTIC TROUBLE CODE (DTC) LIST. *KB
Bulletin Number: 0804
FD46XG POLY ALKYLEN GLYCOL (PAG) OIL SPECIFICATIONS FOR AIR CONDITIONING COMPONENT REPLACEMENT. *NM
Bulletin Number: 151
AUTOMATIC TRANSAXLE DIAGNOSTIC TROUBLE CODES LIST. *TT
Bulletin Number: 5NP-B6E2P-10
"THE PCM OR TCM CONTAINS LOGIC TO ADJUST SOLENOID DUTY AND LINE PRESSURE AS NEEDED TO COMPENSATE FOR NORMAL CLUTCH WEAR OVER THE LIFE OF THE TRANSAXLE. THIS BULLETIN PROVIDES THE PROCEDURES NECESSARY TO RESET (ERASE) AND RELEARN THE PCM/TCM
Bulletin Number: TSB-09-AT-013
HYUNDAI: AUTOMATIC TRANSAXLE RANGE SWITCH DIAGNOSTIC TROUBLE CODES P0705 (RANGE SWITCH SIGNAL PROBLEMS), P0707 (RANGE SWITCH OPEN CIRCUIT), AND P0708 (RANGE SWITCH SHORT CIRCUIT OR MULTIPLE INPUTS). AN IMPROPERLY ADJUSTED OR IMPROPERLY OP
2004 HYUNDAI ELANTRA
Bulletin Number: 01011901
AUTOMATIC TRANSAXLE DIAGNOSTIC TROUBLE CODES LIST. *NM
Bulletin Number: 01011901
AIRBAG REPROGRAMMING GUIDE. *TT
Bulletin Number: 033601401
SERVICE INFORMATION FOR SULEV (SUPER ULTRA LOW EMISSION VEHICLE) ELANTRA (ONLY APPLIED ON ELANTRA VEHICLES WITH CALIFORNIA EMISSIONS SPECIFICATION AND AUTOMATIC TRANSMISSION). *TT
Bulletin Number: 03360142
SERVICE INFORMATION FOR SULEAVE ELANTRA (ONLY APPLIED ON ELANTRA VEHICLES WITH CALIFORNIA EMISSIONS SPECIFICATION AND AUTOMATIC TRANSMISSION).*MR
Bulletin Number: 0336024
RESISTANCE VALUES FOR IDLE SPEED CONTROL ACTUATOR (ISCA). VARIOUS MODELS INCLUDING THE 2004 SONATA. *TT
Bulletin Number: 0401003
FUEL PUMP REPLACEMENT. *MR SERVICE CAMPAIGN T13. *TT
Bulletin Number: 0436001
THIS BULLETIN DESCRIBES THE CHANGES TO THE ENGINE MANAGEMENT/ENGINE ELECTRICAL SYSTEM. *TT
Bulletin Number: 0440011
AUTOMATIC TRANSAXLE HARSH AND/OR DELAYED ENGAGEMENT INTO DRIVE OR REVERSE. TO INCLUDE 2005 ELANTRA. *TT
Bulletin Number: 0440012
AUTOMATIC TRANSAXLE HARSH AND/OR DELAYED SHIFTS. TO INCLUDE 2005 ELANTRA. *TT
Bulletin Number: 0450007
POWER STEERING PRESSURE HOSE TO OIL PUMP BOLT TORQUE SPECIFICATION SHOP MANUAL CORRECTION. *TT
Bulletin Number: 0450009
FRONT KNUCKLE ASSEMBLY SNAP RING CONFIGURATION REVISED. *TT
Bulletin Number: 0480001
REAR SPOILER FASTENER PART NUMBER INFORMATION. *MR
Bulletin Number: 0490001
DUAL-STAGE SUPPLEMENTAL RESTRAINT SYSTEM (SRS) REPAIR AFTER COLLISION. 2004 ACCENT ALSO INCLUDED. *TT
Bulletin Number: 0490004
OCCUPANT CLASSIFICATION SYSTEM (OCS) PARTS REPLACEMENT. *MR
Bulletin Number: 0490010
POWER WINDOW REGULATOR MOTOR.*MR
Bulletin Number: 0497002
FD46XG PAG OIL SPECIFICATIONS FOR AIR CONDITIONING COMPONENT REPLACEMENT. *TT
Bulletin Number: 0501002
AIR BAG CONTROL UNIT (ACU) REPROGRAMMING PROCEDURE (SERVICE CAMPAIGN 919). *TT
Bulletin Number: 0540002
PCM REPROGRAMMING INSTRUCTIONS FOR MILD DRIVELINE BUMP BETWEEN 2-10 MPH. *SC
Bulletin Number: 0540008
AUTOMATIC TRANSAXLE DIAGNOSTIC TROUBLE CODES LIST. *SC
Bulletin Number: 0590003
THE OCCUPANT CLASSIFICATION SYSTEM (OCS) PASSENGER AIR BAG OFF INDICATOR LIGHT MAY NOT TURN OFF OR MAY SWITCH ON AND OFF WHEN SOME SMALLER STATURE ADULTS ARE SEATED IN THE RIGHT FRONT PASSENGER SEAT. *TT FIT-IT-RIGHT OCCUPANT CLASSIFICAT
Bulletin Number: 0590003
OCCUPANT CLASSIFICATION SYSTEM (OCS) REPROGRAMMING. PASSENGER AIR BAG OFF INDICATOR LIGHT MAY NOT TURN OFF OR MAY SWITCH ON AND OFF WHEN SOME SMALLER STATURE ADULTS ARE SEATED IN THE RIGHT FRONT PASSENGER SEAT. *TT
Bulletin Number: 0640018
AUTOMATIC TRANSAXLE DIAGNOSTIC TROUBLE CODES (DTC) LIST. *KB
Bulletin Number: 0740009
AUTOMATIC TRANSAXLE HARSH AND/OR DELAYED ENGAGEMENT INTO DRIVE OR REVERSE. *KB
Bulletin Number: 0804
FD46XG POLY ALKYLEN GLYCOL (PAG) OIL SPECIFICATIONS FOR AIR CONDITIONING COMPONENT REPLACEMENT. *NM
Bulletin Number: 153
OCCUPANT CLASSIFICATION SYSTEM (OCS) REPROGRAMMING. FIX-IT-RIGHT. HYUNDAI TECHNET TIMES. *TT
Bulletin Number: 158
REPROGRAMS ARE AVAILABLE FOR AUTOMATIC TRANSAXLE DRIVEABILITY ISSUES. TECHNET TIMES. HYUNDAI. *TT
Bulletin Number: 5NP-B6E2P-10
"THE PCM OR TCM CONTAINS LOGIC TO ADJUST SOLENOID DUTY AND LINE PRESSURE AS NEEDED TO COMPENSATE FOR NORMAL CLUTCH WEAR OVER THE LIFE OF THE TRANSAXLE. THIS BULLETIN PROVIDES THE PROCEDURES NECESSARY TO RESET (ERASE) AND RELEARN THE PCM/TCM
Bulletin Number: 5NP-S9D9P-10
THIS BULLETIN PROVIDES INFORMATION ON COMPONENTS, ATTRIBUTES, AND PRECAUTIONS OF THE 7-SPEED DRY-TYPE DUAL CLUTCH TRANSMISSION (DCT).
Bulletin Number: TSB0740010
AUTOMATIC TRANSAXLE HARSH AND/OR DELAYED UPSHIFT OR DOWNSHIFT - GDS ANALYSIS. *PE
Bulletin Number: TSB-09-AT-013
HYUNDAI: AUTOMATIC TRANSAXLE RANGE SWITCH DIAGNOSTIC TROUBLE CODES P0705 (RANGE SWITCH SIGNAL PROBLEMS), P0707 (RANGE SWITCH OPEN CIRCUIT), AND P0708 (RANGE SWITCH SHORT CIRCUIT OR MULTIPLE INPUTS). AN IMPROPERLY ADJUSTED OR IMPROPERLY OP
Bulletin Number: TSB-09-AT-018
HYUNDAI: ATA SOLENOID DIAGNOSTIC TROUBLE CODES P0740, P0741, P0742, P0743, P0746, P0748, P0750, P0755, P0760, P0765, P0770. INCORRECT OPERATION OF THE TRANSAXLE SOLENOIDS MAY RESULT IN THE FOLLOWING SYMPTOMS-CHECK ENGINE LIGHT ILLUMINATED
2004 HYUNDAI SANTA FE
Bulletin Number: 01011901
AUTOMATIC TRANSAXLE DIAGNOSTIC TROUBLE CODES LIST. *NM
Bulletin Number: 01011901
NEW UPGRADES ARE AVAILABLE TO REPROGRAM THE TCM (TRANSAXLE CONTROL MODULE) SOFTWARE. *NM
Bulletin Number: 0136019
P1151 (ACCELERATOR POSITION SENSOR -- ECM). *TT
Bulletin Number: 0136020
ELECTRONIC THROTTLE SYSTEM (ETS) DIAGNOSTIC TROUBLE CODES (DTC) UPDATE. *TT
Bulletin Number: 0236005
ELECTRONIC THROTTLE CONTROL SYSTEM (ETS) INITIALIZATION. *TT UPDATE. *TT UPDATE. *TT
Bulletin Number: 0250013
G SENSOR DIAGNOSTIC TROUBLE CODE INSPECTION AND REPAIR PROCEDURE. *JG THIS BULLETIN REPLACES 02-50-013 AND 01-50-005 DATED AUG. 2002. *TT
Bulletin Number: 0301013
TIRE INFLATION PRESSURE LABEL REPLACEMENT CAMPAIGN 064. *TT
Bulletin Number: 0336024
RESISTANCE VALUES FOR IDLE SPEED CONTROL ACTUATOR (ISCA). VARIOUS MODELS INCLUDING THE 2004 SONATA. *TT
Bulletin Number: 04010012
3.5L CYLINDER BLOCK HAVE AN INSUFFICIENT HEAD GASKET SEALING SURFACE BETWEEN THE #6 CYLINDER AND THE ADJACENT COOLING PASSAGE. THIS MAY CAUSE COOLANT TO ENTER THE CRANK CASE, AND/OR COMPRESSION GASES INTO THE COOLING SYSTEM. THIS BULLETI
Bulletin Number: 0401006
TRAILER HITCH MOUNTING BOLT INSPECTION (SERVICE CAMPAIGN 917). *TT
Bulletin Number: 0436006
UNSTABLE IDLE (SIMPLE DIAGNOSIS PROCEDURE FOR INTERMITTENTLY STUCK CLOSED EGR SOLENOID VALVE). *TT
Bulletin Number: 0436008
ENGINE CONTROL MODULE (ECM) REPROGRAMMING FOR DIAGNOSTIC TROUBLE CODE (DTC) P0133/P0153. CHECK ENGINE LIGHT ILLUMINATION. *TT
Bulletin Number: 0436012
POWERTRAIN CONTROL MODULE (PCM) REPROGRAMMING FOR SMOOTHER FEELING INITIAL ACCELERATION. *TT
Bulletin Number: 0436013
DIAGNOSTIC TROUBLE CODES (DTCS) REVISION. TO INCLUDE 2005 SANTA FE. *TT
Bulletin Number: 0436017
ECM REPROGRAMMING FOR INTERMITTENT HESITATION. *TT
Bulletin Number: 0436022
DIAGNOSTIC TROUBLE CODE (DTC) P1178 -ELECTRONIC THROTTLE SYSTEM (ETS) MOTOR POWER-OPEN AND P1118 (ETS) MOTOR. *NM
Bulletin Number: 0440001
AUTOMATIC TRANSAXLE OIL LEAK BETWEEN TRANSAXLE AND TRANSFER CASE. *TT
Bulletin Number: 0440007
DAMPER CLUTCH SHUDDER AT 38-42 MPH. TRANSMISSION CONTROL MODULE (TCM) REPROGRAMMING INSTRUCTIONS. *TT
Bulletin Number: 0440008
TRANSAXLE CONTROL MODULE (TCM) REPROGRAMMING INSTRUCTIONS FOR DRIVELINE BUMP BETWEEN 2-10 MPH.*MR
Bulletin Number: 0440014
ABS/TCS DIAGNOSTIC TROUBLE CODE INFORMATION. *TT
Bulletin Number: 0440018
2004 SANTA FE 2.4/2.7L TCM REPROGRAMMING INSTRUCTIONS FOR IMPROVED UPSHIFTS AND DRIVE AND REVERSE ENGAGEMENT. *NM *SC
Bulletin Number: 0450008
ALIGNMENT SPECIFICATIONS SHOP MANUAL CORRECTION. *TT
Bulletin Number: 0460003
MICRO ANTENNA. *MR
Bulletin Number: 0490007
THE OPTIONAL ELECTRONIC CALENDAR ON THE OVERHEAD CONSOLE MAY NOT DISPLAY THE CORRECT DATE AFTER FEBRUARY 29TH OF A LEAP YEAR. *TT
Bulletin Number: 0490011
WINDSHIELD WIPER ARM MOUNTING NUT TIGHTENING TORQUE SPECIFICATION. *TT
Bulletin Number: 0497002
FD46XG PAG OIL SPECIFICATIONS FOR AIR CONDITIONING COMPONENT REPLACEMENT. *TT
Bulletin Number: 0536010
DIAGNOSING DTC P1159 ( VARIABLE INTAKE TARGET POSITION). *TT
Bulletin Number: 0540001
TRANSFER CASE AIR BREATHER VENT HOSE. *TT
Bulletin Number: 0540008
AUTOMATIC TRANSAXLE DIAGNOSTIC TROUBLE CODES LIST. *SC
Bulletin Number: 0550004
ABS PUMP SELF CHECK NOISE. ALSO INCLUDED: 2003-2005 MODEL XG AND 1999, 2000, 2001, 2003, 2004 AND 2005 MODEL SANTA FE. *SC
Bulletin Number: 0636006
EXHAUST GAS RECIRCULATION (EGR) SYSTEM DIAGNOSIS. *KB
Bulletin Number: 0640018
AUTOMATIC TRANSAXLE DIAGNOSTIC TROUBLE CODES (DTC) LIST. *KB
Bulletin Number: 0650003
ABS PUMP SELF-CHECK NOISE. *TT
Bulletin Number: 0760004
TAILGATE GARNISH CONTACTS THE TAILGATE. PROCEDURES TO REPAIR IF CONTACT HAS OCCURED. *KB
Bulletin Number: 08-01-004
TRAILER HITCH WIRING HARNESS REPLACEMENT PROCEDURE (CAMPAIGN 082). *NJ
Bulletin Number: 0804
FD46XG POLY ALKYLEN GLYCOL (PAG) OIL SPECIFICATIONS FOR AIR CONDITIONING COMPONENT REPLACEMENT. *NM
Bulletin Number: 08042004
DRIVABILITY CONDITIONS. *TT
Bulletin Number: 12-AT-023
SUMMARY TO BE PROVIDED ON A FUTURE DATE.
Bulletin Number: 14-01-040
SUMMARY TO BE PROVIDED ON A FUTURE DATE.
Bulletin Number: 14-01-040B
SUMMARY TO BE PROVIDED ON A FUTURE DATE.
Bulletin Number: 151
TCM (TRANSMISSION CONTROL MODULE) REPROGRAMMING INSTRUCTIONS FOR IMPROVED UPSHIFTS AND DRIVE AND REVERSE ENGAGEMENT. *TT
Bulletin Number: 154
ELECTRONIC THROTTLE SYSTEM (ETS) DIAGNOSTIC TROUBLE CODES (DTC) UPDATE. *TT
Bulletin Number: 158
REPROGRAMS ARE AVAILABLE FOR AUTOMATIC TRANSAXLE DRIVEABILITY ISSUES. TECHNET TIMES. HYUNDAI. *TT
Bulletin Number: DOR-T5K8Y-01
This SKU is an Air Conditioning Bypass Pulley. The Customer communication requested return of unsold inventory to inspect for potential bracket cracking. Bracket cracks may cause the engine drive belt to slip or jump off the pulley causin
Bulletin Number: DOR-Y5Q6Z-01
This SKU is an Air Conditioning Bypass Pulley. The Customer communication requested return of unsold inventory to inspect for potential bracket cracking. Bracket cracks may cause the engine drive belt to slip or jump off the pulley causin
Bulletin Number: TSB-09-AT-013
HYUNDAI: AUTOMATIC TRANSAXLE RANGE SWITCH DIAGNOSTIC TROUBLE CODES P0705 (RANGE SWITCH SIGNAL PROBLEMS), P0707 (RANGE SWITCH OPEN CIRCUIT), AND P0708 (RANGE SWITCH SHORT CIRCUIT OR MULTIPLE INPUTS). AN IMPROPERLY ADJUSTED OR IMPROPERLY OP
Bulletin Number: TSB-09-AT-018
HYUNDAI: ATA SOLENOID DIAGNOSTIC TROUBLE CODES P0740, P0741, P0742, P0743, P0746, P0748, P0750, P0755, P0760, P0765, P0770. INCORRECT OPERATION OF THE TRANSAXLE SOLENOIDS MAY RESULT IN THE FOLLOWING SYMPTOMS-CHECK ENGINE LIGHT ILLUMINATED
Bulletin Number: TSB-09-EE-001
HYUNDAI: RADIATOR FAN MOTOR CONNECTOR SERVICE PART. VEHICLES MAY EXHIBIT AN OVERHEATING ENGINE AND INOPERATIVE A/C. *PE
2004 HYUNDAI SONATA
Bulletin Number: 01011901
AUTOMATIC TRANSAXLE DIAGNOSTIC TROUBLE CODES LIST. *NM
Bulletin Number: 0380002
WATER LEAK BETWEEN THE TAILLIGHT LENSES AND THE BODY, RESULTING IN A LEAK INTO THE TRUNK AREA. *TT
Bulletin Number: 0436006
UNSTABLE IDLE (SIMPLE DIAGNOSIS PROCEDURE FOR INTERMITTENTLY STUCK CLOSED EGR SOLENOID VALVE). *TT
Bulletin Number: 0436009
CHECK ENGINE LIGHT ILLUMINATION WITH DIAGNOSTIC TROUBLE CODE (DTC) P0133/P0153. ENGINE CONTROL MODULE (ECM) REPROGRAMMING. *TT
Bulletin Number: 0436015
ECM REPROGRAMMING FOR INTERMITTENT HESITATION. *TT
Bulletin Number: 04400062
2-3 SHIFT FLARE IMPROVEMENT TCM REPROGRAMMING INSTRUCTIONS. *NM
Bulletin Number: 0450001
FRONT BRAKE DISC MINIMUM THICKNESS SHOP MANUAL CORRECTION. *MR
Bulletin Number: 0450006
ANTI-LOCK BRAKING SYSTEM (ABS)TCS ACTIVATION MAY RESULT FROM UNDERINFLATED COMPACT SPARE TIRE. *TT
Bulletin Number: 0490011
WINDSHIELD WIPER ARM MOUNTING NUT TIGHTENING TORQUE SPECIFICATION. *TT
Bulletin Number: 0497002
FD46XG PAG OIL SPECIFICATIONS FOR AIR CONDITIONING COMPONENT REPLACEMENT. *TT
Bulletin Number: 0540008
AUTOMATIC TRANSAXLE DIAGNOSTIC TROUBLE CODES LIST. *SC
Bulletin Number: 0540009
2003-2004 SONATA 2.4L/2.7L TCM REPROGRAMMING INSTRUCTIONS FOR DRIVELINE BUMP BETWEEN 2-10 MPH. *SC
Bulletin Number: 0550004
ABS PUMP SELF CHECK NOISE. ALSO INCLUDED: 2003-2005 MODEL XG AND 1999, 2000, 2001, 2003, 2004 AND 2005 MODEL SANTA FE. *SC
Bulletin Number: 0636006
EXHAUST GAS RECIRCULATION (EGR) SYSTEM DIAGNOSIS. *KB
Bulletin Number: 0640018
AUTOMATIC TRANSAXLE DIAGNOSTIC TROUBLE CODES (DTC) LIST. *KB
Bulletin Number: 0650003
ABS PUMP SELF-CHECK NOISE. *TT
Bulletin Number: 0804
FD46XG POLY ALKYLEN GLYCOL (PAG) OIL SPECIFICATIONS FOR AIR CONDITIONING COMPONENT REPLACEMENT. *NM
Bulletin Number: 158
REPROGRAMS ARE AVAILABLE FOR AUTOMATIC TRANSAXLE DRIVEABILITY ISSUES. TECHNET TIMES. HYUNDAI. *TT
Bulletin Number: 5NP-B6E2P-10
"THE PCM OR TCM CONTAINS LOGIC TO ADJUST SOLENOID DUTY AND LINE PRESSURE AS NEEDED TO COMPENSATE FOR NORMAL CLUTCH WEAR OVER THE LIFE OF THE TRANSAXLE. THIS BULLETIN PROVIDES THE PROCEDURES NECESSARY TO RESET (ERASE) AND RELEARN THE PCM/TCM
Bulletin Number: 5NP-S9D9P-10
THIS BULLETIN PROVIDES INFORMATION ON COMPONENTS, ATTRIBUTES, AND PRECAUTIONS OF THE 7-SPEED DRY-TYPE DUAL CLUTCH TRANSMISSION (DCT).
Bulletin Number: DOR-T5K8Y-01
This SKU is an Air Conditioning Bypass Pulley. The Customer communication requested return of unsold inventory to inspect for potential bracket cracking. Bracket cracks may cause the engine drive belt to slip or jump off the pulley causin
Bulletin Number: DOR-Y5Q6Z-01
This SKU is an Air Conditioning Bypass Pulley. The Customer communication requested return of unsold inventory to inspect for potential bracket cracking. Bracket cracks may cause the engine drive belt to slip or jump off the pulley causin
Bulletin Number: TSB-09-AT-013
HYUNDAI: AUTOMATIC TRANSAXLE RANGE SWITCH DIAGNOSTIC TROUBLE CODES P0705 (RANGE SWITCH SIGNAL PROBLEMS), P0707 (RANGE SWITCH OPEN CIRCUIT), AND P0708 (RANGE SWITCH SHORT CIRCUIT OR MULTIPLE INPUTS). AN IMPROPERLY ADJUSTED OR IMPROPERLY OP
Bulletin Number: TSB-09-AT-018
HYUNDAI: ATA SOLENOID DIAGNOSTIC TROUBLE CODES P0740, P0741, P0742, P0743, P0746, P0748, P0750, P0755, P0760, P0765, P0770. INCORRECT OPERATION OF THE TRANSAXLE SOLENOIDS MAY RESULT IN THE FOLLOWING SYMPTOMS-CHECK ENGINE LIGHT ILLUMINATED
Bulletin Number: TSB-11-BR-002
HYUNDAI: ALL SONATA HYBRIDS. BRAKE BLEEDING PROCEDURE. *RM
2004 HYUNDAI TIBURON
Bulletin Number: 01011901
AUTOMATIC TRANSAXLE DIAGNOSTIC TROUBLE CODES LIST. *NM
Bulletin Number: 0336012
2.7L V6 ENGINE OXYGEN SENSOR CHANGE. *TT
Bulletin Number: 0336024
RESISTANCE VALUES FOR IDLE SPEED CONTROL ACTUATOR (ISCA). VARIOUS MODELS INCLUDING THE 2004 SONATA. *TT
Bulletin Number: 0401003
FUEL PUMP REPLACEMENT. *MR SERVICE CAMPAIGN T13. *TT
Bulletin Number: 0436010
ENGINE CONTROL MODULE (ECM) REPROGRAMMING FOR DIAGNOSTIC TROUBLE CODE (DTC) P0133/P0153 AND CHECK ENGINE LIGHT ILLUMINATION. *TT
Bulletin Number: 0436016
ECM REPROGRAMMING FOR INTERMITTENT HESITATION. *TT
Bulletin Number: 0440010
SELECT CABLE ADJUSTMENT PROCEDURE FOR 6-SPEED MANUAL TRANSAXLE. *TT
Bulletin Number: 0490006
AIR BAG WIRING CONNECTOR II01 CHANGE. *MR
Bulletin Number: 0490009
REMOTE TRANSMITTER BATTERY REPLACEMENT.*MR
Bulletin Number: 0497002
FD46XG PAG OIL SPECIFICATIONS FOR AIR CONDITIONING COMPONENT REPLACEMENT. *TT
Bulletin Number: 0540008
AUTOMATIC TRANSAXLE DIAGNOSTIC TROUBLE CODES LIST. *SC
Bulletin Number: 0550001
FOUR WHEEL ALIGNMENT-EZ CAM XR CAMBER ANGLE ADJUSTING BOLTS. *SC
Bulletin Number: 0640018
AUTOMATIC TRANSAXLE DIAGNOSTIC TROUBLE CODES (DTC) LIST. *KB
Bulletin Number: 0804
FD46XG POLY ALKYLEN GLYCOL (PAG) OIL SPECIFICATIONS FOR AIR CONDITIONING COMPONENT REPLACEMENT. *NM
Bulletin Number: 133
2.7L V6 ENGINE OXYGEN SENSOR CHANGE. *TT
Bulletin Number: 158
REPROGRAMS ARE AVAILABLE FOR AUTOMATIC TRANSAXLE DRIVEABILITY ISSUES. TECHNET TIMES. HYUNDAI. *TT
Bulletin Number: TSB-09-AT-013
HYUNDAI: AUTOMATIC TRANSAXLE RANGE SWITCH DIAGNOSTIC TROUBLE CODES P0705 (RANGE SWITCH SIGNAL PROBLEMS), P0707 (RANGE SWITCH OPEN CIRCUIT), AND P0708 (RANGE SWITCH SHORT CIRCUIT OR MULTIPLE INPUTS). AN IMPROPERLY ADJUSTED OR IMPROPERLY OP
Bulletin Number: TSB-09-AT-018
HYUNDAI: ATA SOLENOID DIAGNOSTIC TROUBLE CODES P0740, P0741, P0742, P0743, P0746, P0748, P0750, P0755, P0760, P0765, P0770. INCORRECT OPERATION OF THE TRANSAXLE SOLENOIDS MAY RESULT IN THE FOLLOWING SYMPTOMS-CHECK ENGINE LIGHT ILLUMINATED
2004 HYUNDAI TUCSON
Bulletin Number: 5NP-B6E2P-10
"THE PCM OR TCM CONTAINS LOGIC TO ADJUST SOLENOID DUTY AND LINE PRESSURE AS NEEDED TO COMPENSATE FOR NORMAL CLUTCH WEAR OVER THE LIFE OF THE TRANSAXLE. THIS BULLETIN PROVIDES THE PROCEDURES NECESSARY TO RESET (ERASE) AND RELEARN THE PCM/TCM
Bulletin Number: 5NP-S9D9P-10
THIS BULLETIN PROVIDES INFORMATION ON COMPONENTS, ATTRIBUTES, AND PRECAUTIONS OF THE 7-SPEED DRY-TYPE DUAL CLUTCH TRANSMISSION (DCT).
Bulletin Number: TSB-09-AT-013
HYUNDAI: AUTOMATIC TRANSAXLE RANGE SWITCH DIAGNOSTIC TROUBLE CODES P0705 (RANGE SWITCH SIGNAL PROBLEMS), P0707 (RANGE SWITCH OPEN CIRCUIT), AND P0708 (RANGE SWITCH SHORT CIRCUIT OR MULTIPLE INPUTS). AN IMPROPERLY ADJUSTED OR IMPROPERLY OP
2004 HYUNDAI XG300
Bulletin Number: 12-AT-023
SUMMARY TO BE PROVIDED ON A FUTURE DATE.
Bulletin Number: TSB-09-AT-013
HYUNDAI: AUTOMATIC TRANSAXLE RANGE SWITCH DIAGNOSTIC TROUBLE CODES P0705 (RANGE SWITCH SIGNAL PROBLEMS), P0707 (RANGE SWITCH OPEN CIRCUIT), AND P0708 (RANGE SWITCH SHORT CIRCUIT OR MULTIPLE INPUTS). AN IMPROPERLY ADJUSTED OR IMPROPERLY OP
Bulletin Number: TSB-09-AT-018
HYUNDAI: ATA SOLENOID DIAGNOSTIC TROUBLE CODES P0740, P0741, P0742, P0743, P0746, P0748, P0750, P0755, P0760, P0765, P0770. INCORRECT OPERATION OF THE TRANSAXLE SOLENOIDS MAY RESULT IN THE FOLLOWING SYMPTOMS-CHECK ENGINE LIGHT ILLUMINATED
2004 HYUNDAI XG350
Bulletin Number: 01011901
AUTOMATIC TRANSAXLE DIAGNOSTIC TROUBLE CODES LIST. *NM
Bulletin Number: 0536010
DIAGNOSING DTC P1159 ( VARIABLE INTAKE TARGET POSITION). *TT
Bulletin Number: 0540008
AUTOMATIC TRANSAXLE DIAGNOSTIC TROUBLE CODES LIST. *SC
Bulletin Number: 0636006
EXHAUST GAS RECIRCULATION (EGR) SYSTEM DIAGNOSIS. *KB
Bulletin Number: 0640004
OIL LEAK AT REDUCTION BRAKE PISTON COVER. *TT
Bulletin Number: 0640018
AUTOMATIC TRANSAXLE DIAGNOSTIC TROUBLE CODES (DTC) LIST. *KB
Bulletin Number: 12-AT-023
SUMMARY TO BE PROVIDED ON A FUTURE DATE.
Bulletin Number: TSB-09-AT-013
HYUNDAI: AUTOMATIC TRANSAXLE RANGE SWITCH DIAGNOSTIC TROUBLE CODES P0705 (RANGE SWITCH SIGNAL PROBLEMS), P0707 (RANGE SWITCH OPEN CIRCUIT), AND P0708 (RANGE SWITCH SHORT CIRCUIT OR MULTIPLE INPUTS). AN IMPROPERLY ADJUSTED OR IMPROPERLY OP
Bulletin Number: TSB-09-AT-018
HYUNDAI: ATA SOLENOID DIAGNOSTIC TROUBLE CODES P0740, P0741, P0742, P0743, P0746, P0748, P0750, P0755, P0760, P0765, P0770. INCORRECT OPERATION OF THE TRANSAXLE SOLENOIDS MAY RESULT IN THE FOLLOWING SYMPTOMS-CHECK ENGINE LIGHT ILLUMINATED
2004 HYUNDAI XG 350
Bulletin Number: 0136019
P1151 (ACCELERATOR POSITION SENSOR -- ECM). *TT
Bulletin Number: 04010012
3.5L CYLINDER BLOCK HAVE AN INSUFFICIENT HEAD GASKET SEALING SURFACE BETWEEN THE #6 CYLINDER AND THE ADJACENT COOLING PASSAGE. THIS MAY CAUSE COOLANT TO ENTER THE CRANK CASE, AND/OR COMPRESSION GASES INTO THE COOLING SYSTEM. THIS BULLETI
Bulletin Number: 0436022
DIAGNOSTIC TROUBLE CODE (DTC) P1178 -ELECTRONIC THROTTLE SYSTEM (ETS) MOTOR POWER-OPEN AND P1118 (ETS) MOTOR. *NM
Bulletin Number: 0804
FD46XG POLY ALKYLEN GLYCOL (PAG) OIL SPECIFICATIONS FOR AIR CONDITIONING COMPONENT REPLACEMENT. *NM
Bulletin Number: TSB-09-AT-013
HYUNDAI: AUTOMATIC TRANSAXLE RANGE SWITCH DIAGNOSTIC TROUBLE CODES P0705 (RANGE SWITCH SIGNAL PROBLEMS), P0707 (RANGE SWITCH OPEN CIRCUIT), AND P0708 (RANGE SWITCH SHORT CIRCUIT OR MULTIPLE INPUTS). AN IMPROPERLY ADJUSTED OR IMPROPERLY OP
Bulletin Number: TSB-09-AT-018
HYUNDAI: ATA SOLENOID DIAGNOSTIC TROUBLE CODES P0740, P0741, P0742, P0743, P0746, P0748, P0750, P0755, P0760, P0765, P0770. INCORRECT OPERATION OF THE TRANSAXLE SOLENOIDS MAY RESULT IN THE FOLLOWING SYMPTOMS-CHECK ENGINE LIGHT ILLUMINATED

 

Recalls for 2004 Hyundai

2004 HYUNDAI ELANTRA
NHTSA Campaign ID:AIR BAGS
Manufacturer:HYUNDAI CARIBBEAN-PUERTO RICO
Manufacture Dates:06/12/2003 - 09/09/2005
Potential Units Affected:2105

Defect Description:

CERTAIN VEHICLES EQUIPPED WITH AN ADVANCED AIR BAG SYSTEM. THE OCCUPANT CLASSIFICATION SYSTEM (OCS) INSTALLED IN THE RIGHT FRONT SEAT OF THE VEHICLE MAY MISCLASSIFY A CHILD RESTRAINT SEAT (CRS) AS AN ADULT. THIS MAY OCCUR IF THE CRS IS INSTALLED AFTER AN ADULT HAS BEEN SEATED IN THE RIGHT FRONT SEAT. IF THERE HAS NOT BEEN A 'KEY ON' ' KEY OFF' CYCLE WITH THE RIGHT FRONT PASSENGER SEAT EMPTY PRIOR TO INSTALLATION OF THE CRS.

Consequence:

THE POSSIBILITY OF MISCLASSIFICATION OF A CRS AS AN ADULT MAY ALLOW THE RIGHT FRONT AIRBAG OR SIDE IMPACT AIRBAG TO DEPLOY IN A CRASH AND COULD RESULT IN INJURY TO THE RIGHT FRONT OCCUPANT.

Action:

DEALERS WILL REPROGRAM THE VEHICLE'S OCS ELECTRONIC CONTROL UNIT (ECU) TO REMOVE THE FEATURE THAT MAY CAUSE THE CRS TO BE RECOGNIZED AS AN ADULT. THE RECALL BEGAN ON NOVEMBER 15, 2005. OWNERS MAY CONTACT HYUNDAI OF PUERTO RICO AT 1-800-981-0188.
2004 HYUNDAI ELANTRA
NHTSA Campaign ID:FUEL SYSTEM, GASOLINE:DELIVERY:HOSES, LINES/PIPING, AND FITTINGS
Manufacturer:HYUNDAI CARIBBEAN-PUERTO RICO
Manufacture Dates:09/01/2003 - 04/14/2004
Potential Units Affected:582

Defect Description:

DURING AN INSURANCE INSTITUTE FOR HIGHWAY SAFETY (IIHS) OFFSET FRONTAL BARRIER IMPACT TEST, IT WAS DETERMINED THAT FUEL TAN DAMAGE COULD OCCUR. ON CERTAIN PASSENGER VEHICLES, A VAPOR TUBE HOSE CLAMP THAT IS LOCATED NEAR THE FUEL TANK MAY NOT BE POSITIONED PROPERLY AND COULD CAUSE FUEL LEAKAGE.

Consequence:

FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE MAY RESULT IN A FIRE.

Action:

DEALERS WILL INSPECT THE POSITION OF THE VAPOR TUBE HOSE CLAMP EARS AND CORRECTLY POSITION THE CLAMP, IF NECESSARY. THE RECALL BEGAN ON OCTOBER 5, 2004. OWNERS SHOULD CONTACT HYUNDAI DE PUERTO RICO AT 1-800-981-0188.
2004 HYUNDAI ELANTRA
NHTSA Campaign ID:FUEL SYSTEM, GASOLINE:DELIVERY:HOSES, LINES/PIPING, AND FITTINGS
Manufacturer:HYUNDAI MOTOR COMPANY
Manufacture Dates:09/01/2003 - 04/14/2004
Potential Units Affected:44530

Defect Description:

DURING AN INSURANCE INSTITUTE FOR HIGHWAY SAFETY (IIHS) OFFSET FRONTAL BARRIER IMPACT TEST ON CERTAIN PASSENGER VEHICLES, FUEL SPILLAGE OCCURRED AS A RESULT OF FUEL TANK DAMAGE CAUSED BY CONTACT BETWEEN A VAPOR TUBE HOSE CLAMP EAR AND THE FUEL TANK. THE VAPOR TUBE HOSE CLAMP EAR WAS FOUND TO BE MISPOSITIONED AND FACING TOWARD THE FUEL TANK.

Consequence:

IN THE EVENT OF A CRASH, DAMAGE TO THE VEHICLE COULD CAUSE THE MISPOSITIONED CLAMP TO PUNCTURE THE FUEL TANK CAUSING FUEL LEAKAGE. FUEL LEAKAGE, IN THE PRESENCE OF AN IGNITION SOURCE, COULD RESULT IN A FIRE.

Action:

DEALERS WILL INSPECT THE POSITION OF THE VAPOR TUBE HOSE CLAMP AND CORRECTLY POSITION THE CLAMP, IF NECESSARY. OWNER NOTIFICATION BEGAN ON MAY 24, 2004. OWNERS SHOULD CONTACT HYUNDAI AT 1-800-633-5151.
2004 HYUNDAI ELANTRA
NHTSA Campaign ID:AIR BAGS
Manufacturer:HYUNDAI MOTOR COMPANY
Manufacture Dates:06/12/2003 - 08/11/2003
Potential Units Affected:75

Defect Description:

ON CERTAIN VEHICLES, IF THE FRONT PASSENGER SEAT IS UNOCCUPIED OR IS OCCUPIED BY SOMEONE LIGHTER THAN 56.4 POUNDS, THE PASSENGER AIR BAG IS DEACTIVATED AND WILL NOT DEPLOY IF A CRASH OCCURS. HOWEVER, THE OCCUPANT CLASSIFICATION SENSOR MAY INCORRECTLY INTERPRET THAT A SEATED ADULT IS AN INFANT SEAT AND DEACTIVATE THE PASSENGER AIR BAG IF SOMEONE HEAVIER THAN 56.4 POUNDS WHO IS SEATED WITH ONE LEG RESTING ON THE OUTBOARD OR INBOARD EDGE OF THE SEAT; WITH LEGS SPREAD; OR POSITIONED OFF-CENTER TOWARD THE CENTER CONSOLE AND WITH HIS OR HER ARM LEANING ON THE CONSOLE.

Consequence:

IN THE EVENT OF A VEHICLE CRASH, THE AIR BAG MAY NOT DEPLOY, POSSIBLY RESULTING IN SERIOUS INJURY TO THE RIGHT FRONT PASSENGER.

Action:

THE OCCUPANT CLASSIFICATION SENSOR WILL BE REPROGRAMMED.
2004 HYUNDAI ELANTRA
NHTSA Campaign ID:AIR BAGS
Manufacturer:HYUNDAI MOTOR COMPANY
Manufacture Dates:06/12/2003 - 09/30/2005
Potential Units Affected:231160

Defect Description:

CERTAIN VEHICLES EQUIPPED WITH AN ADVANCED AIR BAG SYSTEM. THE OCCUPANT CLASSIFICATION SYSTEM (OCS) INSTALLED IN THE RIGHT FRONT SEAT OF THE VEHICLE MAY MISCLASSIFY A CHILD RESTRAINT SEAT (CRS) AS AN ADULT. THIS MAY OCCUR IF THE CRS IS INSTALLED AFTER AN ADULT HAS BEEN SEATED IN THE RIGHT FRONT SEAT. IF THERE HAS NOT BEEN A 'KEY ON' ' KEY OFF' CYCLE WITH THE RIGHT FRONT PASSENGER SEAT EMPTY PRIOR TO INSTALLATION OF THE CRS.

Consequence:

THE POSSIBILITY OF MISCLASSIFICATION OF A CRS AS AN ADULT MAY ALLOW THE RIGHT FRONT AIRBAG OR SIDE IMPACT AIRBAG TO DEPLOY IN A CRASH AND COULD RESULT IN INJURY TO THE RIGHT FRONT OCCUPANT.

Action:

DEALERS WILL REPROGRAM THE VEHICLE'S OCS ELECTRONIC CONTROL UNIT (ECU) TO REMOVE THE FEATURE THAT MAY CAUSE THE CRS TO BE RECOGNIZED AS AN ADULT. THE RECALL BEGAN ON OCTOBER 31, 2005. OWNERS MAY CONTACT HYUNDAI AT 1-800-633-5151.
2004 HYUNDAI SANTA FE
NHTSA Campaign ID:EQUIPMENT:OTHER:LABELS
Manufacturer:HYUNDAI MOTOR COMPANY
Manufacture Dates:03/31/2000 - 09/29/2003
Potential Units Affected:249309

Defect Description:

CERTAIN SPORT UTILITY VEHICLES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 120, "TIRE SELECTION AND RIMS FOR MOTOR VEHICLES OTHER THAN PASSENGER CARS."

Consequence:

THE TIRE PRESSURE LABELS DO NOT CONTAIN THE INFORMATION REQUIRED BY THE STANDARD.

Action:

OWNERS WILL BE PROVIDED WITH A CORRECT LABEL AND INSTALLATION INSTRUCTIONS. OWNER NOTIFICATION BEGAN ON OCTOBER 29, 2003. OWNERS SHOULD CONTACT HYUNDAI AT 1-800-633-5151.
2004 HYUNDAI SANTA FE
NHTSA Campaign ID:SERVICE BRAKES, HYDRAULIC:ANTILOCK:CONTROL UNIT/MODULE
Manufacturer:HYUNDAI MOTOR COMPANY
Manufacture Dates:09/03/2002 - 02/27/2004
Potential Units Affected:17401

Defect Description:

ON CERTAIN SPORT UTILITY VEHICLES EQUIPPED WITH 3.5 LITER V-6 ENGINES, 4-WHEEL DRIVE AND ANTILOCK BRAKING SYSTEMS (ABS), IF THE BRAKE PEDAL IS DEPRESSED AT SPEEDS BETWEEN 3 AND 12 MPH WHEN THE BRAKE PAD FRICTION SURFACES ARE WET, A VIBRATION MAY OCCUR BETWEEN THE BRAKE DISCS AND PADS CAUSING ABS SENSOR ELECTRONIC SIGNAL NOISE TO DEVELOP. AT SPEEDS BELOW 5 MPH, THE ABS SENSOR SIGNAL NOISE MAY CAUSE THE ABS ELECTRONIC CONTROL UNIT (ECU) TO ACTIVATE THE ABS, EXTENDING THE STOPPING DISTANCE.

Consequence:

IF AN EXTENDED STOPPING DISTANCE OCCURS, IT COULD RESULT IN A CRASH.

Action:

DEALERS WILL REPROGRAM THE ABS ECU. OWNER NOTIFICATION BEGAN ON MARCH 24, 2004. OWNERS SHOULD CONTACT HYUNDAI AT 1-800-633-5151.
2004 HYUNDAI SANTA FE
NHTSA Campaign ID:SUSPENSION:FRONT:SPRINGS:COIL SPRINGS
Manufacturer:Hyundai Motor Company
Manufacture Dates:03/31/2000 - 07/14/2005
Potential Units Affected:271773

Defect Description:

Hyundai Motor Company (Hyundai) is recalling certain model Year 2001-2006 Santa Fe vehicles manufactured from March 31, 2000, through February 15, 2006, that are registered and operated, or which were originally sold and registered, in the following 20 ┐salt belt" states and the District of Columbia: Connecticut, Delaware, Illinois, Indiana, Iowa, Maine, Maryland, Massachusetts, Michigan, Minnesota, Missouri, New Hampshire, New Jersey, New York, Ohio, Pennsylvania, Rhode Island, Vermont, West Virginia, and Wisconsin. The affected vehicles may experience front coil spring corrosion from road salt, causing the coil spring to fracture and make contact with the tire.

Consequence:

If the front coil spring fractures due to corrosion it could cause the coil spring to make contact with the tire, possibly puncturing the tire and increasing the risk of a vehicle crash.

Action:

Hyundai will notify owners, and dealers will inspect and if necessary replace the coil spring, free of charge. The recall began on October 24, 2014. Owners may contact Hyundai customer service at 1-800-633-5151. Hyundai's number for this recall is 124.
2004 HYUNDAI SONATA
NHTSA Campaign ID:SUSPENSION
Manufacturer:Hyundai Motor Company
Manufacture Dates:09/15/1998 - 11/20/2003
Potential Units Affected:188282

Defect Description:

HYUNDAI IS RECALLING 188,282 MY 2001-2004 SONATA AND MY 2001-2004 XG300 AND XG350 VEHICLES ORIGINALLY SOLD IN OR CURRENTLY REGISTERED IN THE STATES OF CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, WISCONSIN, AND THE DISTRICT OF COLUMBIA. ROAD SALT APPLIED IN THESE JURISDICTIONS DURING THE WINTER MONTHS MAY RESULT IN PROGRESSIVE, INTERNAL CORROSION OF THE FRONT SUB-FRAME ON THE VEHICLES, AND MAY RESULT IN THINNING OR PERFORATION OF THE SUB-FRAME STEEL. THE CORROSION IS FREQUENTLY VISIBLE AND OFTEN DISCOVERED DURING INSPECTION OR ROUTINE MAINTENANCE, AND OWNERS MAY ALSO HEAR NOISES OR NOTICE TIRE MISALIGNMENT AND STEERING PULL. IF THESE SIGNALS ARE UNDETECTED OR UNHEEDED, THE CORROSION MAY PROGRESS AND THE FORWARD MOUNTING OF THE LOWER CONTROL ARM MAY DETACH FROM THE SUB-FRAME.

Consequence:

IF THAT HAPPENS, THE VEHICLE MAY LOSE DRIVE POWER TO THE WHEELS, AND THE FRONT WHEEL MAY MAKE CONTACT WITH THE FENDER OR WHEEL WELL, THEREBY INCREASING THE RISK OF A CRASH.

Action:

DEALERS WILL MEASURE THE THICKNESS OF THE FRONT SUB-FRAME AND INSPECT THE FRONT SUB-FRAME FOR CORROSION DAMAGE AND, IF NECESSARY, THE FRONT SUB-FRAME WILL BE REPLACED WITH A NEW SUB-FRAME THAT INCORPORATES ADDITIONAL HOLES IN THE UPPER AND LOWER PANELS. IF THE FRONT SUB-FRAME DOES NOT REQUIRE REPLACEMENT, THE DEALER WILL ADD DRAINAGE HOLES TO THE SUB-FRAME AND WILL TREAT THE SUB-FRAME WITH RUST-PROOFING MATERIAL TO STOP THE CORROSION PROCESS. THIS PROCEDURE WILL BE PERFORMED FREE OF CHARGE. THE RECALL IS EXPECTED TO BEGIN DURING APRIL 2009. OWNERS MAY CONTACT THE HYUNDAI CUSTOMER ASSISTANCE CENTER AT 1-800-633-5151.
2004 HYUNDAI XG300
NHTSA Campaign ID:SUSPENSION
Manufacturer:Hyundai Motor Company
Manufacture Dates:07/13/2000 - 11/20/2003
Potential Units Affected:188282

Defect Description:

HYUNDAI IS RECALLING 188,282 MY 2001-2004 SONATA AND MY 2001-2004 XG300 AND XG350 VEHICLES ORIGINALLY SOLD IN OR CURRENTLY REGISTERED IN THE STATES OF CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, WISCONSIN, AND THE DISTRICT OF COLUMBIA. ROAD SALT APPLIED IN THESE JURISDICTIONS DURING THE WINTER MONTHS MAY RESULT IN PROGRESSIVE, INTERNAL CORROSION OF THE FRONT SUB-FRAME ON THE VEHICLES, AND MAY RESULT IN THINNING OR PERFORATION OF THE SUB-FRAME STEEL. THE CORROSION IS FREQUENTLY VISIBLE AND OFTEN DISCOVERED DURING INSPECTION OR ROUTINE MAINTENANCE, AND OWNERS MAY ALSO HEAR NOISES OR NOTICE TIRE MISALIGNMENT AND STEERING PULL. IF THESE SIGNALS ARE UNDETECTED OR UNHEEDED, THE CORROSION MAY PROGRESS AND THE FORWARD MOUNTING OF THE LOWER CONTROL ARM MAY DETACH FROM THE SUB-FRAME.

Consequence:

IF THAT HAPPENS, THE VEHICLE MAY LOSE DRIVE POWER TO THE WHEELS, AND THE FRONT WHEEL MAY MAKE CONTACT WITH THE FENDER OR WHEEL WELL, THEREBY INCREASING THE RISK OF A CRASH.

Action:

DEALERS WILL MEASURE THE THICKNESS OF THE FRONT SUB-FRAME AND INSPECT THE FRONT SUB-FRAME FOR CORROSION DAMAGE AND, IF NECESSARY, THE FRONT SUB-FRAME WILL BE REPLACED WITH A NEW SUB-FRAME THAT INCORPORATES ADDITIONAL HOLES IN THE UPPER AND LOWER PANELS. IF THE FRONT SUB-FRAME DOES NOT REQUIRE REPLACEMENT, THE DEALER WILL ADD DRAINAGE HOLES TO THE SUB-FRAME AND WILL TREAT THE SUB-FRAME WITH RUST-PROOFING MATERIAL TO STOP THE CORROSION PROCESS. THIS PROCEDURE WILL BE PERFORMED FREE OF CHARGE. THE RECALL IS EXPECTED TO BEGIN DURING APRIL 2009. OWNERS MAY CONTACT THE HYUNDAI CUSTOMER ASSISTANCE CENTER AT 1-800-633-5151.
2004 HYUNDAI XG350
NHTSA Campaign ID:SUSPENSION
Manufacturer:Hyundai Motor Company
Manufacture Dates:07/13/2000 - 11/20/2003
Potential Units Affected:188282

Defect Description:

HYUNDAI IS RECALLING 188,282 MY 2001-2004 SONATA AND MY 2001-2004 XG300 AND XG350 VEHICLES ORIGINALLY SOLD IN OR CURRENTLY REGISTERED IN THE STATES OF CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WEST VIRGINIA, WISCONSIN, AND THE DISTRICT OF COLUMBIA. ROAD SALT APPLIED IN THESE JURISDICTIONS DURING THE WINTER MONTHS MAY RESULT IN PROGRESSIVE, INTERNAL CORROSION OF THE FRONT SUB-FRAME ON THE VEHICLES, AND MAY RESULT IN THINNING OR PERFORATION OF THE SUB-FRAME STEEL. THE CORROSION IS FREQUENTLY VISIBLE AND OFTEN DISCOVERED DURING INSPECTION OR ROUTINE MAINTENANCE, AND OWNERS MAY ALSO HEAR NOISES OR NOTICE TIRE MISALIGNMENT AND STEERING PULL. IF THESE SIGNALS ARE UNDETECTED OR UNHEEDED, THE CORROSION MAY PROGRESS AND THE FORWARD MOUNTING OF THE LOWER CONTROL ARM MAY DETACH FROM THE SUB-FRAME.

Consequence:

IF THAT HAPPENS, THE VEHICLE MAY LOSE DRIVE POWER TO THE WHEELS, AND THE FRONT WHEEL MAY MAKE CONTACT WITH THE FENDER OR WHEEL WELL, THEREBY INCREASING THE RISK OF A CRASH.

Action:

DEALERS WILL MEASURE THE THICKNESS OF THE FRONT SUB-FRAME AND INSPECT THE FRONT SUB-FRAME FOR CORROSION DAMAGE AND, IF NECESSARY, THE FRONT SUB-FRAME WILL BE REPLACED WITH A NEW SUB-FRAME THAT INCORPORATES ADDITIONAL HOLES IN THE UPPER AND LOWER PANELS. IF THE FRONT SUB-FRAME DOES NOT REQUIRE REPLACEMENT, THE DEALER WILL ADD DRAINAGE HOLES TO THE SUB-FRAME AND WILL TREAT THE SUB-FRAME WITH RUST-PROOFING MATERIAL TO STOP THE CORROSION PROCESS. THIS PROCEDURE WILL BE PERFORMED FREE OF CHARGE. THE RECALL IS EXPECTED TO BEGIN DURING APRIL 2009. OWNERS MAY CONTACT THE HYUNDAI CUSTOMER ASSISTANCE CENTER AT 1-800-633-5151.
2004 HYUNDAI TRANSLEAD TRAILER
NHTSA Campaign ID:SERVICE BRAKES, AIR:ANTILOCK:ABS WARNING LIGHT
Manufacturer:HYUNDAI TRANSLEAD
Manufacture Dates:05/01/2003 - 06/30/2003
Potential Units Affected:11

Defect Description:

ON CERTAIN TRAILERS EQUIPPED WITH BENDIX EC-30T ELECTRONIC CONTROL UNITS (ECU). IF THE TRAILER-MOUNTED ABS WARNING LAMP CIRCUIT EXPERIENCES AN ELECTRICAL SHORT AND THE SHORT IS NOT REPAIRED, THE HIGH SIDE POWER SWITCH INSIDE THE ECU THAT CONTROLS THE ILLUMINATION OF THE TRAILER-MOUNTED ABS WARNING LAMP MAY EVENTUALLY BECOME THERMALLY STRESSED AND EXPERIENCE AN ELECTRICAL SHORT.

Consequence:

IF THE POWER SWITCH SHORTS, IT CAN RESULT IN AN OVER-CURRENT CONDITION IN THE ECU AND LEAD TO EXCESSIVE HEAT, SMOKE, AND POSSIBLE FIRE.

Action:

BENDIX WILL PROVIDE A REMEDY KIT AND DETAILED INSTRUCTIONS AND ALSO PROVIDE A LABOR ALLOWANCE FOR THE REPAIR. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT BENDIX AT 1-800-478-1793 OR HYUNDAI TRANSLEAD AT 1-619-680-3145.