TRW Develops Advanced Air Bag Sensors
20 October 1998
TRW Develops Advanced Air Bag Sensors For Frontal Crush Zones and Complex Crash SituationsDEARBORN, Mich., Oct. 20 -- To further optimize occupant protection through smart restraint technologies, TRW has developed a cost- effective solution -- linking two new air bag sensors and its dual-stage air bag inflator -- that enhances sensing in frontal crush zones and difficult crash scenarios. TRW, the world's largest provider of occupant restraint systems, is showcasing its new air bag sensors -- the Remote Acceleration Sensor (RAS) unit and Generation 5 (Gen 5) sensor -- at the Convergence '98 International Congress on Transportation Electronics here at the Hyatt Regency. "TRW's unique RAS and Gen 5 sensors will work in harmony with our dual- stage air bag inflators to more quickly assess specific crash scenarios and adjust air bag deployment accordingly," said Ronald D. Sugar, executive vice president and general manager, TRW Automotive Electronics Group. "Together, these smart sensing technologies cost-effectively improve the sensing of front and side impacts and crash situations that are generally viewed as problematic." Sugar said these "problematic" crash scenarios include offset deformable barrier crashes, offset pole crash events, and the 30/30 (30 mph/30-degree) angular conformance test. The RAS unit -- a supplemental acceleration sensor -- communicates with the Gen 5 sensor through a two-way communication bus interface. Used for side-impact and frontal-impact crush-zone sensing, the RAS technology works in concert with other sensors to help discriminate the more difficult crash situations. "In addition to enhancing performance, our RAS unit offers automakers a variety of functionality and economic benefits," Sugar said. "This advanced sensor provides substantial savings compared to existing smart-satellite sensor technology. It is not location-dependent, which improves packaging flexibility, and it has one part number, which reduces part-number tracking and inventory." The Gen 5 air bag crash sensor is a new generation sensor that features a proprietary crash-sensing algorithm. This enhanced sensor -- which can operate independently of the RAS unit -- enhances crash-severity sensing compared to current production sensors, improves performance in offset deformable barrier crashes and can also be utilized for occupant sensing systems, since it serves as an interface with occupant and weight sensors. According to Sugar, TRW is currently showing its Gen 5 air bag sensor, which will be available for production in the year 2001, to automotive customers worldwide. The company already has a contract with a major automaker to produce the RAS air bag sensor in 2001. TRW began manufacturing dual-stage inflators for one major automaker earlier this year. In all, TRW currently has customer orders to produce more than 400,000 dual-stage inflators for three automakers worldwide by the end of 1999. In addition to the dual-stage inflators and new RAS and Gen 5 sensors, TRW has produced or is in development on a number of other occupant restraint applications. These include sensing for occupant position and weight, rollovers, rear impacts and seat belt usage, as well as seat-integrated and door-mounted restraint systems, advanced seat belt technologies and integrated air bag/steering wheel modules. TRW Automotive Electronics Group is a leading producer of electronic safety, security and convenience systems for the global automotive market. In addition to air bag crash sensors and smart restraint electronics, its major product lines include remote keyless entry systems, switch and control systems, advanced theft-deterrent and security systems, driver information systems, body controllers, tire monitoring systems and electrically assisted steering control units, as well as engineered fastening systems. TRW Inc. is headquartered in Cleveland, Ohio, and has sales of nearly $12 billion. The company is one of the largest independent automotive components suppliers in the world with $7 billion in worldwide automotive sales. The company also provides advanced technology products and services for the space, defense and information technology markets worldwide.