Meritor Introduces New Axles
1 September 1998
Meritor Introduces Axles for Electrically-Powered Mass Transit VehiclesHANNOVER, Germany, Sept. 1 -- Meritor Automotive, Inc. has announced the introduction of two axles for electric low-floor buses. The new axles -- a dual motor axle for full size low-floor configurations and a midi-size bus axle -- are the first products from Meritor for use on electrically-powered mass transit vehicles. The axles will be available later next year. The announcement of the new electric axles was made at a special press conference at the IAA Hannover Truck Show. Sergio Carvalho, general manager of Meritor's Worldwide Coach and Bus business, said the bus industry is moving toward electrically-powered low- emission buses. Because of this trend Meritor joined forces in October 1996 with Siemens AG Transportation Systems and Voith Turbo GmbH and Co. KG. The new axle products are the first products from this alliance and further expand Meritor's diverse bus component offerings. "The goal of this formation was for three industry leaders to combine their respective strengths to meet the evolving needs of global customers for bus products with reduced vehicle emissions," Carvalho said. "The introduction of these products will help our customers achieve their goals of developing more environmentally-friendly vehicles while receiving the quality that Meritor axle components have provided for many years." Europe is the largest bus market in the world with more than 14,000 coaches and approximately 10,000 city buses manufactured annually. "Emissions are becoming real critical issues in most European and North American cities," Carvalho said. "Today, we are beginning to see the use of diesel-electric and hybrid-electric buses. In addition, large investments are being made in fuel cell technology for the future. We want to make sure we can provide the axle components needed no matter what the vehicle configuration." Axle for Low Floor Bus Applications The dual motor axle, RE-26-720 (ULFA), was specially designed for full- size ultra low-floor city bus applications which are growing in popularity, according to Carvalho. "There has been a definite conversion to the ultra low-floor bus configuration as OEMs have learned that these configurations provide more comfort for passengers," Carvalho said. "A high percentage of the total bus production has been converted to low floor, and we expect a full implementation within the next four to five years." The RE-26-720 comes ready to install by integrating two Siemens PV Series electric drive motors along with suspension arms for air bag attachments, radius rod and torque rod brackets (if required) and low-noise reduction gearing. Meritor's DX225 DiscPlus(TM) air disc brakes are standard. Axle for Midi-Size Bus Applications The straight electric axle (RE-17-345) is designed for use in an electrically driven bus with a maximum gross vehicle weight (GVW) of 30,000 pounds (13.6T). The axle features a Siemens motor that is mounted directly to the axle above the center bowl section. Power for the RE-17-345 is transmitted through a three-gear drop helical gear box and into a 90 degree hypoid gear set which transmits the power through the axle shafts to the wheels. The helical gear box features ground gearing with a 4.24 reduction ratio and maximum input speed of 9,000 rpm. In addition, there are provisions for speed and oil temperature sensors. The axle also features a Meritor RS-145 carrier with available ratios ranging from 3.58 to 6.14. The hypoid gear set has a specially designed gear tooth designed to reduce noise. "The midi-bus is becoming more popular due to several factors," Carvalho said. "They are more efficient on some routes where passenger volumes do not require full-size buses. They are also more maneuverable in locations with narrow streets and tight turns." Meritor is the leading axle manufacturer for the North American bus and coach market and is positioning itself to be a leader in the European market with the development of several new and improved axle and suspension products. "With our new electric axles, and new independent front suspension products, Meritor is broadening its product portfolio to meet the needs of virtually any bus or coach requirement and to help our worldwide customers bring to market more efficient transit vehicles," Carvalho said. Meritor, with 1997 sales of $3.3 billion, is a global supplier of a broad range of components and systems for commercial, specialty and light vehicles. Meritor consists of two businesses: Heavy Vehicle Systems, a leading supplier of drivetrain systems and components for medium- and heavy-duty trucks, trailers and off-highway equipment and specialty vehicles including military, bus and coach, fire and rescue; and Light Vehicle Systems, a major supplier of roof, door, access control and seat adjusting systems, electric motors, suspension systems and wheels for passenger cars, light trucks and sport utility vehicles.