Siemens' Electric Powerplant for Hybrids Brings Vehicles of Tomorrow A Step Closer to Reality
10 December 1997
Siemens' Electric Powerplant for Hybrids Brings Vehicles of Tomorrow A Step Closer to RealityPower Unit is Industry's Most Efficient Auburn Hills, Mich., Dec. 10 -- Siemens Automotive has developed a maintenance-free electric power unit for hybrid electric vehicle (HEV) applications. The technology -- under development by Siemens engineers in Wurzburg, Germany -- is being refined for use on Audi's "duo" hybrid vehicle. "We think the vehicles of tomorrow could very well incorporate a hybrid configuration -- and we're developing technologies accordingly," said George Perry, president and CEO of Siemens Automotive. "The electric powerplant we are now working on could be one of the enablers that brings into reality an 80 mile-per-gallon vehicle that produces only trace emissions." Perry said the Siemens electric power unit is the most efficient for HEVs to date. At approximately 44 pounds, the 21-kW powerplant is capable of producing 29 horsepower -- the best power/weight ratio in the industry. Efficiency performance of 93-percent also sets benchmarks for HEV electric powerplants. HEVs like the Audi duo combine a combustion engine and an electric drive system that can draw power from an energy storage device like an advanced battery. Energy from fuel powers the heat engine, and power to drive the wheels comes from two sources -- the primary engine via the transmission and/or energy from the electric motor and energy storage device. Energy for storage by the batteries is provided through two sources -- the primary heat engine itself, and the use of regenerative braking. Energy that is traditionally lost as heat when a vehicle slows down is recaptured using this technology. "As a result of this hybrid configuration, HEVs can offer a number of advantages," Perry explained. "Unlike purely electric vehicles, their range is not dependent solely on batteries -- and emissions can be reduced because smaller heat engines -- often a diesel -- may be used." The electric power unit under development by Siemens comprises: * A water-cooled, permanent-magnet AC electric motor that's capable of developing more than 130 foot-pounds of torque. Under overload conditions, the unit can deliver as much as 35 kW (48 horsepower) for limited periods. The motor is less than 11 inches in length -- or roughly the size of a traditional lighting alternator; * An AC/DC converter with drive- and vehicle-software. The converter turns the DC input into a 3-phase AC frequency required for the motor. The software ensures smooth "change-over" to heat engine power "on the fly"; and, * A DC/DC converter and charger. This converter turns the 264 V supply from the batteries into a 12 V DC for use on the vehicle's electrical system. Using the onboard charging unit, a HEV battery (or battery pack) can be recharged in five to seven hours from any household electrical outlet. From a standstill, the Audi duo reaches 5O km/h with the Siemens electric power unit in only 9.5 seconds. The duo achieves a maximum speed of 100 km/h using the power unit as its only energy source. For more information and artwork please see the Siemens Automotive web site at: http://www.siemensauto.com. SOURCE Siemens Automotive